Matrix Curing and Stress Field Development around Fiber during the Solvent Evaporation-Induced Repolymerization of Recycling Composites

When recycling fiber-reinforced composites using depolymerized polymer solutions, oligomers reconnect through covalent bond exchange reactions (BERs), which ultimately forms a crosslinked network with mechanical properties comparable to those of virgin materials. This process offers exciting opportunities for the primary recycling of engineering composites, but it is intricately influenced by a few material and process parameters, such as heating temperature, duration, and fiber volume fractions. These parameters collectively determine the matrix's curing degree and the evolution of stress fields around the fiber, which are significant factors determining the quality and mechanical performance of recycled composites. This study introduces a diffusion-reaction-mechanics finite-element computational model to examine the solvent-induced repolymerization process in recycling composites. The model predicts the matrix curing degree, residual stress development around the fiber, and the composite's mechanical properties, aligning with experimental results. Parametric computational studies are then conducted to assess the influences of temperature, fiber content, solvent diffusivity, and the reactivity of BERs. The objective is to identify material and processing conditions that ensure efficient composite recycling while minimizing the development of residual stress. Overall, this study enhances our understanding of the mechanisms behind composite recycling using organic solvents and provides valuable insights for industrial stakeholders looking to optimize processing conditions and advance the commercialization and widespread adoption of this innovative recycling technique.