A design model of multi-layer modified aramid fabrics against fragment simulating projectiles and full metal jacketed bullets

Soft body armor is required to meet threats of both bullets and explosion fragments in battlefield. However, designing body armor that can protect against these two types of projectiles considering both critical velocity and back face deformation (BFD) is often based on experience and extensive ballistic experiments. This paper proposes a quick design model for determining the layers of aramid fabrics modified by polyethylene (PE) to protect against fragment simulating projectiles (FSP) and full metal jacketed bullets (FMJ). Firstly, ballistic experiments are conducted discovering the optimal concentration of PE modification against the sphere and FSP is 10%. Secondly, finite element model is adapted to explore the protection capabilities of modified aramid fabrics against FSP and FMJ and a linear relationship between the BFD and the critical velocity has been observed. Thirdly, an analytical model is established to uncover the reason of this relationship. Finally, a design model is proposed to configure the improved outer tactical vest (IOTV) generation III based on the derived formulae of critical velocity and BFD for different layers of modified aramid fabrics against FSP and FMJ. The model indicates that the objectives of intercepting FSP or FMJ and reducing blunt trauma are usually not simultaneously attainable. 38 layers of modified aramid fabrics are sufficient to meet the protection requirements for both FSP and FMJ, regardless of critical velocity and BFD. Besides, 498m/s is the threshold of FMJ impact velocity to determine the priority of intercepting bullets or reducing blunt trauma. The design model can serve for the development of lightweight and effective body armor.