Enhanced Activity and Durability of Pt Nanoclusters Catalyst by Using Nitrogen-Doped Carbon Layer Coated Carbon Nanotubes As Anchors and Nanowires for ORR

Platinum-based catalysts remain the top choice for oxygen reduction reaction (ORR) in fuel cells. However, their activity and durability in the acidic medium are still under improvement. In this work, the Pt nanoclusters anchored the nitrogen-doped carbon nanotubes (Pt-NCNTs) have been synthesized by using a series process of pyrrole coating on the CNTs and subsequent pyrolysis to the chemical immersion reduction of Pt ions. The inner CNTs of Pt-NCNTs function as the nanowires offering a high-speed pathway for electron transport, and the Pt nanoclusters increases the active sites. The theoretical calculation demonstrates that the local structural defects and the uneven charge distribution induced by nitrogen-containing functional groups and porous structure are favorable to capture Pt ions for the nucleation of Pt nanoclusters. Compared with the commercial 40wt% Pt/C (0.94 and 0.80V), the Pt-NCNTs-1000 with Pt loading amount of 33.0wt% owns the more positive onset potential and half-wave potential of 0.97 and 0.81V in the sulfuric acid medium. Meanwhile, the strong attachment of Pt nanoclusters on the nitrogen-doped porous carbon layer results in a stable interface to effectively prevent the metallic species from migration and agglomeration during the electrode reactions. Therefore, the ORR current of Pt-NCNTs-1000 retained 84.3% of the initial value after 50000s operation superior to the commercial Pt/C (64.6%).