In an aluminum smelting cell, the alumina concentration plays a critical role in determining process stability and performance, thus it is always desirable to control the alumina concentration at a stable level within a reasonable range. However, the traditional logic-based alumina feed control strategies typically implement overfeed-basefeed-underfeed cycles to control the alumina concentration in a range, which causes significant variations in alumina concentration within the aluminum smelting cell, and risk transgression to perfluorocarbons (PFC) co-evolution. Different from the traditional methods, this paper presents an advanced cell monitoring and control approach which integrates a state estimator, model-based control and logic control to improve cell performances through tighter control of alumina concentration. Copyright (c) 2023 The Authors. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0/)
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aluminum smelting,optimal control,extended Kalman filter,hybrid control