介绍了HXD3系列机车的制造运用现状;叙述了HXD3系列机车轴箱轴承的技术路线、主要技术指标及结构方案;详述了HXD3系列机车轴箱轴承在设计、制造、检验、台架试验及装车考核等研制历程,并与进口轴承进行了对比分析;研制技术成果通过了铁路总公司科信部组织的技术评审;肯定了HXD3系列机车轴箱轴承的技术水平及社会作用经济价值;最后建议推广运用自主化HXD3系列机车轴箱轴承.
The number of rolling bearings used in railway rolling stock and their application status and general principles of life management was enumerated, and the fatigue life law and development history of deve lopment bearings was introduced. The basic failure damage model of rolling bearing for locomotive and rolling stock was studied and sorted out, display the general life trend of rolling bearing and the relationship between various lives. The remaining life law of railway bearing was studied, and the total available working capacity of batch bearing and the operational risk of remaining life were calculated. The difference between repairing bearing and newly built bearing was pointed out. The economic value of remaining life was calculated, and the feasibility, reliability and operational risk of rolling bearing repair after stage operation were tested. It was suggested that the life management of rolling bearing for locomotive and rolling stock is scientificed and the cost and risk is optimized.
介绍了国内18个铁路局近10年来发生的机车轴箱轴承故障的统计情况,计算出轴箱轴承的故障发生率,分析了国产轴箱轴承与进口轴箱轴承制造水平的差距。得出国内轴承制造企业的质量控制水平。
介绍了大功率交流传动机车轴箱轴承的运用状态、简统化轴箱轴承的设计方案,计算分析了简统化轴箱轴承的设计参数和运行参数。介绍了简统化轴箱轴承的制造方案及验证准则,对大功率交流传动机车轴箱轴承的社会经济效益和运用前景进行了分析和展望。