This article discusses methods for reducing cyber threats in the network interaction of industrial equipment under DCS control. It is assumed that the control and network circuits of the equipment use solutions based on the FPGA platform. Methods of protecting network messaging are proposed by replacing separate, specially allocated network segments with uncontrolled access with a hardware-protected network segment (PNS). The PNS consists of two units with FPGA Cyclone 10 LP 10CL025YU256C8G from INTEL. In addition, each unit has an RS-485 Transceiver for connection to the RS-485 network segment and two DS-link LVDS-based Transceivers. An encryption algorithm in PNS for each bit of the transmitted byte of RS-485 data is proposed, in contrast to the widely used block encryption algorithms. DS encoding was used when transmitting data inside the PNS. The presented research focuses on the development and analysis of an effective implementation of a real-time data encryption algorithm. An example of the formation of code sequences during data encryption is considered.
The development of a test version of the Hardware Security Module (HSM), presented in this article, solves the tasks of cyber protection of individual uncontrolled sections of the field-level communication network (RS-485, RS422) that are physically accessible to intruders. A cyber threat called man-in-the-middle (MiTM) attack occurs for unprotected network segments. The attack is aimed at violating access control, confidentiality and integrity of the sender’s data on the network, which can lead to the replacement of malicious data and the failure of industrial equipment. A printed circuit board in form factor PC/104 was developed for testing the HSM_DNS module. The Field-Programmable Gate Array (FPGA) is selected as the control hardware platform. The choice of FPGA is justified by the need for HSM to work in real time, encoding the transmitted data according to the developed algorithm. In addition, the use of FPGA makes it possible to implement a non-standard data transfer protocol, which increases the security of the device. The article presents the results of the tests and their discussion.
The emergence of network ecosystems such as Industrial IoT (IIoT), Internet of Robotic Things (IoRT) has given a powerful impetus to the use of open information and communication technologies. But this also caused increased information attacks on IoT/IIoT. The danger of cyberattacks and their consequences from the point of view of critical vulnerabilities of technological processes controlled by Functional Networking Components (FNC) are analyzed. The features of using FNC in distributed control systems are considered. Algorithms for the formation of Crypto Identifiers to increase the cybersecurity of FNCs when interacting over local networks are presented. The FNC structure was developed using the Cyclone 10 LP FPGA family 10CL025YU256I7G, TDC7200 and the Cortex-A72 ARM controller to form experiments on the study of Crypto Identifiers. The results of experiments are presented. A lossless data compression algorithm was used when generating messages.
The article analyzes industrial networking ecosystems that have added intelligence to manufacturing equipment, processes, and control. The features of the development of Functional Networking Components (FNC) are presented. FNC have the ability to receive and process information (the presence of a computer with network ports), have a physical nature (including hardware and software resources) and can affect the environment,. The structure of the FNC, which determines the function of these devices, and its main elements are considered. The article analyzes cybersecurity problems and ways to solve it. The use of digital matrices (FPGA) as part of the FNC hybrid calculator makes it possible to solve some security problems successfully. An example of the development and simulation of the FNC functional module, a combined generator of powerful ultrasonic vibrations, is considered. The network capabilities of FNC for switching and routing information packets are noted. FNC can be used as an element of a telecommunications network.
The article analyzes the development trends of industrial systems called real-time location systems. The systems are based on various basic principles and are designed to solve problems of localization and predicting the position of mobile objects. The characteristics of the scanning information and navigation system are given. It is based on the use of infrared technologies based on PIR sensors [1]. The system consists of distributed scanning cells matrix. Computing cores of cells, implemented on the FPGA platform and represent distributed intelligence. They also perform the tasks of navigation and localization of mobile objects. The modeling of the scanning network fragment in the AnyLogic software package was carried out and the criterion of efficiency was determined. This made it possible to optimize the topology of communication links for the interaction of individual cells when transmitting messages and to determine the limiting characteristics of the network.
The article deals with the interaction of mechatronic devices in real time through events and messages. The interaction of distributed network devices is necessary to coordinate their work, including synchronization when implementing a distributed algorithm. The approach in the development of a distributed control system (DCS) for mechatronic devices based on the IEC 61499 standard has been analyzed. Using only a LAN for interaction purposes is not always justified, since messages transmitted over a LAN do not provide transmission determinism. To eliminate this problem, a fast local network is needed, which would not utilize resources of the main computer and hardware (e.g., based on the model of terminal machines) to carry out a network communication. It is proposed to implement LAN controllers on the field-programmable gate array (FPGA) platform. Data-strobe coding (DS coding) with a signal level of LVDS was used for keeping the transmitted data intact and improving the overall reliability of the systems. the complexity of the problem to be solved. The development of mechatronic components as network devices goes toward the unification of embedded computers on the proposed computing and communication services. Standards for the design of distributed control systems are being implemented, which determine the ideology of the interaction of a distributed algorithm of a technological problem.
The paper analyzes the increase in the intellectual capabilities of industrial Functional Networking Components due to the Industrial IoT concept being introduced into production. The intellectualization of mechatronic components, as part of the Functional Networking Components, has become a catalyst for the development of security systems in the interaction of humans and autonomous mobile transport devices, and control systems for these devices. This has led to the development of new sensor systems, wireless communication interfaces and navigation algorithms. The paper proposes a model of a scanning information and navigation system, consisting of distributed scanning cells matrix developed on FPGA. Each scanning cell has a specific area of responsibility and interacts with the nearest cells. The scanning system makes it possible to realize in real time the tasks of navigation and route planning by mobile autonomous devices. In addition, scanning information and navigation system permits to localize the movement of mobile devices and personnel. Scanning information and navigation system allows providing the necessary assistance in real time to all traffic participants in their area of responsibility in case of emergency. The development of the scanning cells computing core was based on the FPGA digital non-volatile matrix MAX 10 family of INTEL brand. While creating a communication link for scanning cell based on FPGA, Data-Strobe coding, with an LVDS signal level, showed a good result. LVDS - levels have high noise immunity and energy efficiency, which is important in an industrial environment with a high level of interference. The simulation results of control applications prototype of the scanning cell, the technical characteristics of the resources necessary for its creation are presented. Algorithms for the interaction of a scanning information and navigation system and mobile stand-alone devices are discussed.
The paper defines a new class of network devices Functional Networking Components (FNC). FNC can receive and process information (the presence of a computer with network ports), the FNC has a physical nature (mechanics), and it is able to affect the physical environment. The FNC mechanisms that allow processing input information from sensors and generate events and messages are examined, as well as the requirements for them are determined. The paper analyzes the advantages of using FNC computers based on a traditional microcontroller (ARM as an example) with the addition of a hardware accelerator on FPGA for processing fast processes. A simplified block diagram of the event's generator, messages and synchronization is given.
Development of current element base computing devices for dynamic gas temperature measurements GTE Aleksandra Varganova, Anastasia Utesheva Automated assessment algorithm for the efficiency of the area occupied by the distribution devices of substations 35-220 kV with prefabricated tires Andrey Styskin, Nelja Urazbakhtina Parametric transformer designs with improved technical characteristics
The paper considers the requirements for a multifunctional power converter with remote control. The possible operation modes of the power converter are considered, the characteristics of the output signals are analyzed. For efficient operation of the converter, remote control over its operation is introduced. The requirements for monitoring the parameters of the ultrasonic process unit are formulated. The use of two calculators for process control and converter configuration is justified.
The paper presents the method of creating an intelligent power electronic converter (iPEC) with the ability to receive information from the cloud and interact with other devices of the Internet of Robotic Things (IoRT) distributed network. Analyzed and justified the choice of a microcontroller that meets the requirements of IoT. The features of the structure, the necessary iPEC nodes and the algorithms of their interaction are discussed. A control board based on FPGA has been developed to control iPEC power modules. The present paper presents the results of the study of the infra-low voltage generator, which is the iPEC power module. An analysis of the local network configuration based on DS coding for the interaction of devices of a distributed technological system is given.
The method of data lossless compression with preliminary sorting in real time is considered in the paper. The compression method is based on the analysis of the frequency distribution of the incoming data stream, the selection of the constant by sorting and, on the basis of this, subsequent compression. The combination of sorting and data compression proposed in the article allows saving processing time and dynamically manage the network controller load. The hardware algorithm implementation on FPGA for sorting and compressing data during stream processing of information is considered. The solution makes it possible to implement an algorithm in the form of an IP core, with the ability to adapt it to the characteristics of solving its task of compressing data, thereby increasing system performance. This algorithm can be used to create embedded applications with limited computing resources and time-critical requirements. The device, based on the method considered, showed stable operation in the task of processing data from a multichannel system of high-speed sensors. This algorithm can be applied in solving problems of creation the telecommunications networks of distributed control systems, data processing subsystems Internet of Things and Internet of Robotic Things.
The paper considers the structure and methods of creating powerful power converters with adjustable output parameters. To change the rotational speed of the shaft of asynchronous engine (AM/E), the method of amplitude modulation is proposed. To modify the engine torque, a method is used to change the capacitance of the capacitor of the PC resonant oscillatory circuit. As a result, the circuit load voltage changes. The proposed solution based on the method of the amplitude modulation with the use of powerful transistor converters makes it possible to amplify a sufficiently weak harmonic input signal (not more than 1.5 W) to tens and hundreds of kilowatts. The use of a two-unit oscillating circuit with a series and parallel capacitors as a part of the power converter allows obtaining an undistorted sinusoidal voltage at the output with amplitude and frequency adjustment. The digital control of key elements of the converter allows formalizing the task of monitoring and diagnostics of the electric drive, including the remote one.
The article describes the processing of information obtained from sensors in intelligent systems. The paper analyzes the need of advanced treatment for a paralleling operation calculator which reduces the time of response to input events. A realization of a speculative processing algorithm in the FPGA by streaming control is based on a data flow model. This solution can be used in applications related to telecommunications networks of distributed control systems.
Based on fast gas electron multipliers, a beam monitor and recording electronics for reading information and transmitting it to the local network was manufactured. The speed of operation of the system is determined by the characteristics of driver amplifiers and equal to ~108 (particle/s)/cm2. The operation of the system was tested from a radioactive source.
The paper describes basic methods of data compression without loss and analyzes their advantages and disadvantages. There is a hardware implementation on FPGA of compression algorithm for stream processing of information. This algorithm can be used in applications related to telecommunications networks of distributed control systems.
We describe the features of circuit design construction and design of power converters included in ultrasonic process plants. We discuss the results of simulation of an equivalent circuit of the power converter. We then develop information flow diagrams of adaptive control system of the power converter.