The construction sector is under enormous pressure to reduce the overall environmental impact of its activities, which, for cement production alone, cause over 2 Gt/yr of CO2 emissions (2022). Given the massive scale of concrete production, even minor components such as plasticizers, typically required in quantities of only a few percent of the dry cement mass, correspond to production volumes of many tens of Mt/yr, making their sustainability highly relevant. Lignin is the second most abundant renewable biopolymer on Earth and is currently used in concrete formulations mainly as a low-performance cement plasticizer. Despite this limited application, lignin represents an underexploited but highly attractive raw material for the development of environment-friendly concrete additives, owing to its abundance and availability from industrial biomass residues. The purpose of this review is to provide a specific and up-to-date overview of the various approaches for developing sustainable, high-performance concrete plasticizers based on lignins derived from industrial waste streams. The state of the art in the field is put into perspective by considering the various industrial sources of original technical lignins, the processes that led to their formation, and potential strategies for improving their characteristics. A quick overview of the patent history of the field complements the analysis of the scientific literature. An integral part of this work is a concise introduction to the fundamentals of cement chemistry and rheology, which are essential for understanding the technological requirements for effective concrete admixtures and for enabling cross-disciplinary research between the lignin and cement communities.
The growing demand for sustainable biorefinery approaches calls for efficient, environmentally benign strategies to valorize agricultural residues and ensure their complete utilization. This study explores the combination of deep eutectic solvents (DESs) and microwave heating technology as a greener process for the selective fractionation of agri-food waste residues in a zero-waste perspective. Within this framework, five representative biomasses were thoroughly investigated, namely brewer’s spent grain, raw and parboiled rice husks, rapeseed cakes, and hemp hurds. DES formulation was selected for its ability to solubilize and separate lignocellulosic components, enabling the recovery of a polysaccharide-rich fraction, lignin, and bioactive compounds. DES extraction was performed using both microwave heating and conventional batch heating, enabling a direct comparison of the two methods, the optimization of a more sustainable fractionation process, and the maximization of yields while preserving the functional integrity of the recovered fractions. A comprehensive characterization of the separated fractions was carried out, revealing that the two fractionation methods do not yield significant differences in the composition of the primary components. Moreover, a 13C CP-MAS NMR analysis of the recovered lignins demonstrates how this analytical technique is a real fingerprint for the biomass source. The results demonstrate the great potential of microwave DES-mediated fractionation as a mild, tunable, and sustainable alternative to conventional methods, aligning with green chemistry principles and opening new approaches for the full valorization of waste byproducts
Vanillin, one of the most widely used and appreciated flavoring agents worldwide, is the main constituent of vanilla bean extract, obtained from the seed pods of various members belonging to the Orchidaceae family. Due to the great demand in the food confectionery industry, as well as in the perfume industry, medicine, and more, the majority of vanillin used today is produced synthetically, and only less than one percent of the world's vanilla flavoring market comes directly from the traditional natural sources. The increasing global demand for vanillin requires alternative and overall sustainable new production methods, and the recovery from biobased polymers, like lignin, is an environmentally friendly alternative to chemical synthesis. The present review provides firstly an overview of the different types of vanillin, followed by a description of the main differences between natural and synthetic vanillin, their preparation, the market of interest, and the authentication issues and the related analytical techniques. Then, the review explores the real potentialities of lignin for vanillin production, presenting firstly the well-assessed classical methods and moving towards the most recent promising approaches through chemical, biotechnological and photocatalytic methodologies, together with the challenges and the principal issues associated with each technique.
Current durability design models for reinforced concrete structures in chloride-contaminated environments do not consider the effects of cracks, which in practice are almost inevitable. Literature reports controversial results on corrosion propagation time of carbon steel (CS) in cracked concrete, while fewer information can be found on stainless steel (SS) rebar, which can be employed as additional protection strategy. In this experimental study, corrosion initiation and propagation of CS and SS rebar in uncracked and cracked concrete are presented. Prismatic specimens, reinforced with CS and 304L SS bars were subjected to a loading procedure to induce longitudinal micro-cracks and exposed to a 3.5% NaCl solution for more than 2 years. Corrosion was monitored with electrochemical techniques and at the end of exposure corrosive attacks were observed. Results demonstrate the fundamental contribution of micro-cracks in accelerating corrosion phenomena for CS, while SS is still in passive conditions also in cracked concrete.
Currently available models for reinforced concrete (RC) durability still lack the inclusion of the effects of cracks, which are inevitable in concrete structures, and literature on the effects of cracks on carbonation-induced corrosion is scarce, especially in case of cracks longitudinal to the reinforcement. This paper presents some preliminary experimental results on the effects of longitudinal micro-cracks on carbonation-induced corrosion, initiation and propagation phases. Experimental tests were performed to evaluate the penetration of carbonation, under accelerated conditions, in cracked and uncracked concrete made with different cement types and w/c ratios. Corrosion propagation was monitored, through electrochemical techniques, in longitudinally cracked and uncracked RC specimens subjected either to natural or accelerated carbonation. Results showed a more marked effect of the micro-crack on carbonation penetration in more impervious concretes, while the presence of the micro-crack did not seem to significantly affect corrosion propagation, except when developing to rebar depth.
In the present work, rice husks (RHs), which, worldwide, represent one of the most abundant agricultural wastes in terms of their quantity, have been treated and fractionated in order to allow for their complete valorization. RHs coming from the raw and parboiled rice production have been submitted at first to a hydrothermal pretreatment followed by a deep eutectic solvent fractionation, allowing for the separation of the different components by means of an environmentally friendly process. The lignins obtained from raw and parboiled RHs have been thoroughly characterized and showed similar physico-chemical characteristics, indicating that the parboiling process does not introduce obvious lignin alterations. In addition, a preliminary evaluation of the potentiality of such lignin fractions as precursors of cement water reducers has provided encouraging results. A fermentation-based optional preprocess has also been investigated. However, both raw and parboiled RHs demonstrated a poor performance as a microbiological growth substrate, even in submerged fermentation using cellulose-degrading fungi. The described methodology appears to be a promising strategy for the valorization of these important waste biomasses coming from the rice industry towards a circular economy perspective.
Typical crack detection processes in digital images produce a binary-segmented image that constitutes the basis for all of the following analyses. Binary images are, however, an unsatisfactory data format for advanced crack analysis algorithms due to their sparse nature and lack of significant data structuring. Therefore, this work instead proposes a new approach based on Euclidean graphs as functional crack pattern descriptors for all post-detection analyses. Conveying both geometrical and topological information in an integrated representation, Euclidean graphs are an ideal structure for efficient crack path description, as they precisely locate the cracks on the original image and capture salient crack skeleton features. Several Euclidean graph-based algorithms for autonomous crack refining, correlation and analysis are described, with significant advantages in both their capabilities and implementation convenience over the traditional, binary image-based approach. Moreover, Euclidean graphs allow the autonomous selection of specific cracks or crack parts based on objective criteria. Well-known performance metrics, namely precision, recall, intersection over union and F1-score, have been adapted for use with Euclidean graphs. The automated generation of Euclidean graphs from binary-segmented images is also reported, enabling the application of this technique to most existing detection methods (e.g., threshold-based or neural network-based) for cracks and other curvilinear features in digital images.
Concrete resistance to chloride penetration is one of the main design parameters for the assessment of reinforced concrete structures durability in chloride-contaminated environments, and it is usually determined through one of the accredited accelerated tests in uncracked configuration. In this study, the resistance to chloride penetration was evaluated on six different concrete types, in uncracked and load-induced micro-cracked configurations, subject to pure diffusion and considering two different analysis techniques, colorimetric and potentiometric titration. Results showed that in uncracked conditions, good correlation subsisted between the diffusion coefficients evaluated through the two techniques. In cracked configuration (micro-cracks 10-75 mu m wide and 5-45 mm deep) with both techniques a significant increase in chloride diffusion coefficient was detected for concretes with lower w/c ratio, suggesting that the effect of cracks may be more pronounced for more impervious concretes.
In the present work, brewers' spent grain (BSG), which represents the major by-product of the brewing industry, was recovered from a regional brewery and fractionated in order to obtain a complete valorization. In particular, the whole process was divided in two main parts. A first pretreatment with hot water in an autoclave allowed the separation of a solution containing the soluble proteins and sugars, which accounted for 25% of the total starting biomass. This first step allowed the preparation of a medium that was successfully employed as a valuable growing medium for different microbial fermentations, leading to valuable fungal biomass as well as triglycerides with a high content of linear or branched fatty acids, depending on the microorganism used. The solid water-insoluble residue was then submitted to a lignocellulose deep eutectic solvent-mediated fractionation, which allowed the recovery of two important main fractions: BSG cellulose and BSG lignin. The latter product was tested as potential precursor for the development of cement water reducers with encouraging results. This combination of treatments of the waste biomass appeared to be a promising sustainable strategy for the development of the full exploitation of BSG from a circular economy perspective.
To move towards a more sustainable concrete, the enhancement of its durability is strongly encouraged and, dealing in particular with reinforced concrete (RC), this mainly means to prevent the damage due to environmental actions, e.g. due to chloride-induced corrosion. Therefore, there is the need of models aimed at designing durable structures. Usually the service life design models consider concrete in uncracked condition. In real structures, however, several phenomena can generate cracks on concrete surface, leading to an acceleration of the corrosion of steel rebar. A number of studies have been recently carried out in order to evaluate the influence of cracks on reinforced concrete durability in chloride-contaminated environment, however the knowledge of the effect of cracks on the initiation and propagation periods is still lacking. Furthermore, few studies have considered additional protection strategies, such as the use of stainless steel rebar. In this work, experimental results are presented concerning the influence of cracks on the service life of reinforced concrete structures in order to evaluate if cracks lead to an earlier corrosion initiation induced by chlorides. Prismatic specimens, reinforced with carbon steel and 304L stainless steel bars, were longitudinally cracked and exposed to ponding with 3.5% NaCl solution. The monitoring of corrosion behaviour showed that when cracks reached the steel surface corrosion initiated immediately.
The use of Reactive Deep Eutectic Solvents (RDESs) in the preparation of polar head modified phospholipids (PLs) with phospholipase D (PLD)-catalyzed biotransformations has been investigated. Natural phosphatidylcholine (PC) has been submitted to PLD-catalyzed transphosphatidylations using a new reaction medium composed by a mixture of RDES/buffer. Instead of exploiting deep eutectic solvents conventionally, just as the reaction media, these solvents have been designed here in order to contribute actively to the synthetic processes by participating as reagents. RDESs were prepared using choline chloride or trimethyl glycine as hydrogen-bond acceptors and glycerol or ethylene glycol, as hydrogen-bond donors as well as nucleophiles for choline substitution. Specifically designed RDES/buffer reaction media allowed the obtainment of PLs with optimized yields in the perspective of a sustainable process implementation.
The acid degumming waste of the seeds oil refining industry is currently disposed of, but, instead, it could be exploited as an important source for the preparation of many products. In this work, the waste coming from the soybean oil refining step was first recovered and treated, allowing the isolation of a fraction enriched of phospholipids (PLs). Then, the latter was transformed, via an enzymatic reaction catalysed by phospholipase D (from Streptomyces netropsis), into more valuable products: polar head modified PLs-enriched mixtures containing phosphatidylserine (PS), phosphatidylglycerol (PG), phosphatidylethanolamine (PE) and phosphatidylhydroxybutyrate (PB). In the following we show how biocatalysis can be exploited for the production of value-added PLs, to be used as functional food and nutraceutical ingredients, from a renewable feedstock. This alternative to the industrial usual disposal procedures should impart to the whole process a greater value in terms of carbon recycling, in agreement with the paradigms of bioeconomy for a wiser reuse of renewable resources in a circular economy perspective.
Technical lignins, typically obtained from the biorefining of lignocellulosic raw materials, represent a highly abundant natural aromatic feedstock with high potential in a sustainable economy scenario, especially considering the huge primary production volumes and the inherently renewable nature of this resource. One of the main drawbacks in their full exploitation is their high variability and heterogeneity in terms of chemical composition and molecular weight distribution. Within this context, the availability of effective and robust fractionation processes represents a key requirement for the effective valorization of lignin. In the present work, a multistep fractionation of two different well known technical lignins obtained from two distinct delignification processes (soda vs. kraft pulping) was described. A comprehensive approach combining solvent extraction in organic or aqueous medium with membrane-assisted ultrafiltration was developed in order to maximize the process versatility. The obtained lignin fractions were thoroughly characterized in terms of their chemical, physical, thermal, and structural properties, highlighting the ability of the proposed approach to deliver consistent and reproducible fractions of well-controlled and predictable characteristics, irrespective of their biomass origin. The results of this study demonstrate the versatility and the reliability of this integrated multistep fractionation method, which can be easily adapted to different solvent media using the same ultrafiltration membrane set up, thereby enhancing the potential applicability of this approach in an industrial scale-up perspective for a large variety of starting raw lignins.
Chloride penetration resistance of concrete is one of the key parameters for the durability design of reinforced concrete structures located in chloride-bearing environments. In all the current available durability models, service life is evaluated considering concrete in uncracked conditions, which is rarely found in practice. This work investigates chloride penetration resistance of concrete in uncracked and micro-cracked configurations, evaluated in terms of chloride migration coefficient through non-steady state migration test (Rapid Chloride Migration test). Prismatic specimens were manufactured considering six different concrete types and two different times of curing. In micro-cracked configuration, cracks were obtained with a specifically developed loading procedure. Micro-cracks were characterized at the end of the exposure test, in terms of crack width at the exposed surface and crack depth. Results showed that cracks were 5–70 μm wide and up to 40 mm deep, always causing an increase in chloride penetration, that should be evaluated considering both crack width and crack depth, with respect to sound conditions. The effects on the chloride penetration seemed to be more pronounced on the more impervious concretes.
A fractionation method for technical lignin was developed, combining organic solvent extraction and membrane ultrafiltration of the solvent soluble component. This method was validated on a commercial wheat straw/Sarkanda grass lignin (Protobind 1000) using 2-butanone (MEK) as the solvent for both the extraction and the ultrafiltration operations. The parent lignin and the different obtained fractions were fully characterized in terms of chemical composition and physicochemical properties by gel permeation chromatography, gas chromatography/mass spectrometry (GC/MS), pyrolysis-GC/MS, total phenol contents, 31P nuclear magnetic resonance (31P NMR), thermogravimetric analysis, differential scanning calorimetry analysis, and Fourier-transform infrared spectroscopy. The results show that the proposed process allows a straightforward recovery of the different lignin fractions as well as a selective control over their molecular mass distribution and related dependent properties. Moreover, the operating flexibility of the Soxhlet/ultrafiltration process allows the treatment of lignins from different feedstocks using the same installation just by modulating the choice of the solvent and the membrane porosity with the best characteristics. This is one of the most important features of the proposed strategy, which represents a new fractionation approach with the potential to improve lignin valorization for materials science and preparative organic chemistry applications.
The availability of immobilized nanostructured photocatalysts is of great importance in the purification of both polluted air and liquids (e.g., industrial wastewaters). Metal-supported titanium dioxide films with nanotubular morphology and good photocatalytic efficiency in both environments can be produced by anodic oxidation, which avoids release of nanoscale materials in the environment. Here we evaluate the effect of different anodizing procedures on the photocatalytic activity of TiO2 nanostructures in gas and liquid phases, in order to identify the most efficient and robust technique for the production of TiO2 layers with different morphologies and high photocatalytic activity in both phases. Rhodamine B and toluene were used as model pollutants in the two media, respectively. It was found that the role of the anodizing electrolyte is particularly crucial, as it provides substantial differences in the oxide specific surface area: nanotubular structures show remarkably different activities, especially in gas phase degradation reactions, and within nanotubular structures, those produced by organic electrolytes lead to better photocatalytic activity in both conditions tested.
An industrial wheat straw lignin was fractionated by a multistep process involving microfiltration followed by two membrane-assisted ultrafiltration steps starting from an aqueous solvent solution. The parent lignin and the different fractions were fully characterized in terms of chemical composition and physicochemical properties by gel permeation chromatography, gas chromatography-mass spectrometry, high-performance liquid chromatography, thermogravimetric analysis, differential scanning calorimetry analysis, Fourier transform infrared spectroscopy. The results show that the proposed process allows us to selectively control the molar mass distribution of the fractions and the related dependent properties. This strategy offers a better understanding of the structural complexity of soda pulp raw lignin and emerges as an essential tool for lignin valorization in the context of material science and preparative organic chemistry.