Further improvement of the thermal efficiency of modern gas turbines can be achieved by a further reduction of the cooling air amount. Therefore, it is necessary to increase the cooling effectiveness, so that the available cooling air fulfils the cooling task even if the amount has been reduced. Due to experimental and numerical efforts, it is well understood today that aerodynamic mixing processes are enhanced by counter-rotating vortices (CRV) in the cooling jets and lead to jet lift-off effects. Thus, the film-cooling effectiveness is reduced soon behind the cooling air ejection through the holes.Due to that basic understanding, different technologies for improving film cooling have been developed. Some of them focus on establishing anti-counter-rotating vortices (ACRV) inside the cooling jet that prevent the hot gas from flowing underneath the jet and, thus, avoid the lift-off effect. One of these technologies is the double-jet film cooling (DJFC), invented by the authors, where the special arrangement of two cylindrical holes lead to a cooling jet with such an anti-vortex system. However, beside the advantage that the holes are simple cylindrical holes, one disadvantage is that appropriate supply with cooling air for both holes is sometimes difficult to be established in real configurations. Thus, the authors have followed the idea to transfer the original double-jet film cooling principle to a special configuration with merged holes. Thus, in that case only one air supply is necessary but the anti-vortex effect has been preserved. The derived cooling technology has been named NEKOMIMI technology. The paper explains the principle of that technology. Results from experimental investigations including film cooling effectiveness measurements for the new technology are presented. The results are compared to conventional cooling hole configurations showing the tremendous positive effect in reaching highest film cooling effectiveness for the new configuration at M=1.5 and partly for M=1. Numerical investigations for the M=1.5 case indicate that the existence of the ACRV is the likely reason for the enhanced cooling performance of the new configuration.
The improvement of the thermal efficiency of modern gas turbines can be achieved by reducing the needed cooling air amount. Consequently it is required to increase the cooling efficiency of applied cooling technologies. Streamwise ejection from a cylindrical hole causes kidney vortices which transport hot gas underneath the cooling jet and leads the cooling jet to lift off from the surface. Cooling performance is highly increased by using the shaped hole technique, which weakens the kidney vortex structure. However the formation of secondary flows can not completely be avoided by using shaped holes instead of cylindrical holes. Another promising film cooling technology is the double-jet film cooling, which prevents the cooling jet from lifting off the surface and raises the lateral spreading of the cooling air by generating an anti kidney vortex. This paper presents a comparison of the film cooling effectiveness between the shaped film cooling technique and the novel double jet film cooling technique for the high blowing ratios M = 1, M = 1.5 and M = 2. Various geometries of fan-shaped holes with lateral expansion angles of 10°, 14° and 18° are used for the comparison study. It can be shown that the shaped hole row arrangement provides higher cooling values in a slight region near to the hole exits, while the double jet film cooling technique shows a obvious cooling advantage in the further downstream area for high blowing ratios. Furthermore recent results of an on-going experimental comparison study between the double jet, trench and cylindrical technique are presented, which proves the advantage capability of the double jet film cooling.
The Double-Jet Film-Cooling (DJFC) technology is invented by the authors and comprises a significant enhancement of the adiabatic film-cooling effectiveness due to the formation of anti-kidney vortices. The DJFC technology places a second ejection hole with compound angle in a double-hole arrangement downstream the first hole. The second hole creates a second jet with another dominating vortex rotating in opposite direction to the first one and then combines both jets to one jet (or double jet). The basic applicability and function of the DJFC technology has been proven by the numerical studies and testing in a test rig. The comparison of the experimental results of the adiabatic film cooling effectiveness to the numerical results for the same blowing ratio (e. g. M=0.5; M = (p * C)_c/(p * C)_h) shows qualitatively similar distributions. However, the experimental results show enhanced mixing-out of the cooling air and, thus, the experimental values of the adiabatic film cooling effectiveness are lower compared to the numerical values.
The improvement of the thermal efficiency of modern gas turbines can be achieved by reducing the required cooling air amount. The reduction of the cooling air claims for an improved cooling technology, which assures the protection of the vane and blade airfoil from the hot mainstream flow. Consequently, it is required to increase the cooling efficiency of applied cooling technologies. Streamwise ejection from a cylindrical hole causes kidney vortices, which transport hot gas underneath the cooling jet and leads the cooling jet to lift off the surface. The double-jet film cooling technology represents a solution to establish an anti-kidney vortex, which prevents the double jet from lifting off the surface and raises the lateral spreading of the cooling air. This is achieved by a particular arrangement of simple cylindrical holes to each other. Additionally, the design of double-jet holes reduces significantly the effort of hole manufacturing compared to the effort of manufacturing a shaped hole design. Numerical investigations for blowing ratios from M=0.5 up to M=2 and experimental investigations in a test rig prove the proper film cooling ability of the double-jet film cooling technology.Furthermore, this paper presents a numerical parametric study of the double jet film cooling technology. The influence of the lateral ejection angle on the distribution of the cooling film is calculated and analyzed for the blowing ratios of M=1, M=1.5 and M=2. It can be shown that an even higher film cooling effectiveness is reached with the use of the double-jet film cooling technology by an improvement of the hole positions and hole angles than in previous investigations.
Further improvement of the thermal efficiency of modern gas turbines can be achieved by a further reduction of the cooling air amount. Therefore, it is necessary to increase the cooling effectiveness so that the available cooling air fulfils the cooling task even if the amount has been reduced. In particular, the cooling effort for the vanes and blades of the first stage in a modern gas turbine is very high. The task of the film-cooling is to protect the blade material from the hot gas attack to the surface. Unfortunately, aerodynamic mixing processes are enhanced by secondary vortices in the cooling jets and, thus, the film-cooling effectiveness is reduced shortly behind the cooling air ejection through the holes. By improvement of the hole positioning the negative interaction effects can be reduced. The Double-jet Film-cooling (DJFC) Technology invented by the authors is one method to reach a significant increase in film-cooling effectiveness by establishing an anti-kidney vortex pair in a combined jet from the two jets starting from cylindrical ejection holes. This has been shown by numerical investigations and application to an industrial gas turbine as reported in recent publications. Whereas the original design application has been for moderate and high blowing ratios, the present numerical investigation shows that the DJFC is also applicable for lower blowing ratios (0.5 30 hole diameters).