This paper shows how different types of novel aerial robots with new functionalities can cooperate in the inspection and maintenance (I&M) of power lines, one of the largest and most essential civil infrastructures in any country. This study relies on the results from the AERIAL-CORE research and innovation project. The paper describes an I&M validation scenario and evaluation metrics for three linked operation domains: 1) long-range inspection for the detection of possible damages on power lines in a post-storm scenario, 2) aerial manipulation for the installation of devices on power lines, and 3) aerial co-working to help human operators in their activities at height. It presents the demonstration of ten different aerial robots in a real scenario with 10 km of power lines. The platforms include morphing-wing and VTOL (vertical take-off and landing) UAVs (unmanned aerial vehicles), multi-rotors, and aerial manipulators. These platforms, custom-developed or commercially available, are evaluated in the three application domains, describing the new functionalities implemented for each case. The paper ends with guidelines, design principles, and lessons learned for future developments derived from the final demonstration of the project.
This work investigates cooperative dual-arm manipulation between two ornithopters in the post-perching phase. Flapping wing aerial systems are lightweight platforms designed to imitate bird flight, suitable for environmental monitoring tasks. When interacting with their environment, these systems must be able to perch on a branch as an initial step, followed by adjusting their position to achieve the desired pose and workspace. This research explores the application of a Port-Hamiltonian-based control method for designing and analysing controllers in cooperative manipulation by two ornithopters during the post-perching phase. The connection of end effectors while holding an object adds complexity and constraints to the problem. To address this, an energy-based approach using Optimal Port-Hamiltonian control and Optimal Load Distribution (OLD) is employed to evenly distribute the load between the arms. The effectiveness and advantages of this method are demonstrated through the defined scenario in which an optimal control law is implemented to derive an efficient trajectory for cooperative manipulation while tracking the desired elliptical path.
Logistics and service operations involving parcel preparation, delivery, and unpacking from a supply point to a user's home could be carried out completely by robots in the near future, taking advantage of the capabilities of the different robot morphologies for the logistics, outdoor, and domestic environments. The use of robots for parcel delivery can contribute to the goals of sustainability and reduced emissions by exploiting their different locomotion modalities (wheeled, legged, and aerial). This article reports the development and results obtained from the first robotics hackathon celebrated as part of the European Robotics and Artificial Intelligence Network involving eight robotic platforms in three domains: 1) an industrial robotic arm for parcel preparation at the supply point, 2) a Centauro robot, a dual-arm aerial manipulator, and a wheeled-legged quadruped for parcel transportation, and 3) two humanoid robots and two commercial mobile manipulators for parcel delivery and unpacking in domestic scenarios. The article describes the joint operation and the evaluation scenario, the features and capabilities of the robots, particularly those involved in the realization of the tasks, and the lessons learned.
Large-scale infrastructures are prone to deterioration due to age, environmental influences, and heavy usage. Ensuring their safety through regular inspections and maintenance is crucial to prevent incidents that can significantly affect public safety and the environment. This is especially pertinent in the context of electrical power networks, which, while essential for energy provision, can also be sources of forest fires. Intelligent drones have the potential to revolutionize inspection and maintenance, eliminating the risks for human operators, increasing productivity, reducing inspection time, and improving data collection quality. However, most of the current methods and technologies in aerial robotics have been trialed primarily in indoor testbeds or outdoor settings under strictly controlled conditions, always within the line of sight of human operators. Additionally, these methods and technologies have typically been evaluated in isolation, lacking comprehensive integration. This paper introduces the first autonomous system that combines various innovative aerial robots. This system is designed for extended-range inspections beyond the visual line of sight, features aerial manipulators for maintenance tasks, and includes support mechanisms for human operators working at elevated heights. The paper further discusses the successful validation of this system on numerous electrical power lines, with aerial robots executing flights over 10 kilometers away from their ground control stations.
Research in soft manipulators has significantly enhanced object grasping capabilities, thanks to their adaptability to various shapes and sizes. Applying this technology to on-orbit servicing, especially during the capture and containment stages of active space debris removal missions, might offer a secure, adaptable, and cost-effective solution compared to the trend of increasing the degrees of freedom and complexity of the manipulator (e.g. ClearSpace, Astroscale). This work aims to conduct an experimental proof of concept, for which challenges such as radiation, vacuum, and microgravity are significant, but the predominant issue is ensuring effective operation in the extreme temperature swings, where flexible materials may exhibit cryogenic crystallization or drastic shifts in their elasticity. This work addresses this challenge through an initial stage of analytical modeling of the thermal dynamics inside the manipulator in orbit; which is then used for the development of a first multi-layered experimental prototype (leveraging the properties of TPU, silicone, PTFE and aerogel) tested with liquid nitrogen and heat guns. The tendon-actuated servo-driven gripper is tested in the laboratory by varying the shape and size of objects during the grasping. The results, based on servomotor force metrics to assess the flexible manipulator's adaptability and object capture efficiency across temperature changes, affirm the concept's viability. Forces increase up to 220% in cryogenic conditions and decrease by no more than 50% at high temperatures.
The increasing usage of multi-rotor aerial platforms and the reliability of flights enabled researchers to add equipment and devices to them for application. The addition of lightweight manipulators, grippers, and mechanisms to fulfill specific tasks has been reported frequently recently. This work pushes the idea one step ahead and uses an Artificial Human Hand (AHH) in an uncrewed aerial vehicle for aerial manipulation, device delivery, and co-operation with human workers. This application requires an effective end-effector capable of grasping and holding objects of different shapes. The AHH is a lightweight custom-made human-inspired design actuated using Shape Memory Alloy (SMA) materials. The SMA actuators offer significantly high forces with respect to their light weights though the control of these new actuators is a challenge that has been successfully demonstrated in this paper. The control of the SMA actuators could be achieved via heat exchange on the actuator, indirectly carried out by changing the current. The benefit of using this new actuator is removing the motors and mechanical mechanisms and simplifying the design. A soft cover is developed for the AHH to add friction and make it closer to a human hand. The modeling of the structured actuators on the system through tendons is presented, and a series of experiments for handling and manipulating different objects have been conducted. The objects were chosen with different weights and shapes to show the effectiveness of the design. An analysis of a generated torque of the manipulator for different cylindrical objects has been carried out. An analysis and comparison for grasping a series of items, pressure and temperature analysis, and the weight-to-volume ratio have been presented.
This letter presents a novel deformable propeller concept, 3D-printed in flexible thermoplastic polyurethane, which stores impact energy in the form of elastic energy for smooth collisions, reducing risk in human-UAV interactions. However, such a design experiences elastic deformations when exposed to aerodynamic and centrifugal loads. The most relevant occur in the 3-5 krpm range. At higher speeds, the centrifugal force is dominant and the propeller becomes quite stiff. This work provides an investigation of the propeller deformation angles (which ultimately alter the aerodynamic profile and limit thrust generation) based on Fluid-Structure Interaction (FSI) simulations. These results are leveraged to introduce two complementary solutions: deformation reduction oriented internal fiber distributions, inspired by the ultra-efficient dragonfly wings (I); anticipatory designs which pre-modify pitch and roll angles based on simulation results to ensure optimal performance at the target rotational velocity (II). This letter offers a multi-configuration analysis, yielding an easy to manufacture propeller with a specific design methodology which results in increased efficiency and reduced impact recovery time. This work presents collision tests with various objects, as well as a proof of concept for its flight capabilities in a conventional quadrotor, including physical interaction with humans. These findings are valuable for the development of collision control strategies for UAVs.
This paper presents the modeling and closed loop control of the shape-memory-alloy (SMA)-actuated hip joint of a flapping-wing flying robot (FWFR). Despite the lightweight legs/claw mechanism, a strong force of grasping is needed. The SMAs show high force delivery; however, it is difficult to control (position and temperature) the actuation due to the necessity of high currents for warming up, and time for cooling down process. This paper presents a state-dependent differential Riccati equation (SDDRE) controller taking into account the SMA dynamic and the actuator limits to control the leg/claw system. The use of nonlinear optimal control, specifically, the SDDRE, has been reported for the first time for bio-inspired leg/claw control of FWFR. The dynamics of the SMA actuators and on-off switching of the MOSFETs to provide current for the system demands switching in the design of the controller as a constraint for inputs which was considered in the design. Simulation and experimental results and analysis of different phases of heating of SMAs were discussed and resulted in satisfactory control performance.
COPYRIGHT © 2023 Nguyen, Kovač and Arrue. This is an open-access article distributed under the terms of the Creative Commons Attribution License (CC BY). The use, distribution or reproduction in other forums is permitted, provided the original author(s) and the copyright owner(s) are credited and that the original publication in this journal is cited, in accordance with accepted academic practice. No use, distribution or reproduction is permitted which does not comply with these terms. Editorial: Soft aerial robots: Design, control, and applications of morphologically adaptive flyers
Research in soft manipulators has significantly enhanced object grasping capabilities, thanks to their adaptability to various shapes and sizes. Applying this technology to on-orbit servicing, especially during the capture and containment stages of active space debris removal missions, might offer a secure, adaptable, and cost-effective solution compared to the trend of increasing the degrees of freedom and complexity of the manipulator (e.g. ClearSpace, Astroscale). This work aims to conduct an experimental proof of concept, for which challenges such as radiation, vacuum, and microgravity are significant, but the predominant issue is ensuring effective operation in the extreme temperature swings, where flexible materials may exhibit cryogenic crystallization or drastic shifts in their elasticity. This work addresses this challenge through an initial stage of analytical modeling of the thermal dynamics inside the manipulator in orbit; which is then used for the development of a first experimental prototype tested with liquid nitrogen and heat guns. The multi-layered design for Low Earth Orbit (LEO) leverages the properties of TPU at low infill rates for lightweight inherent flexibility, silicone rubber ensuring structural integrity, PTFE (Teflon) for unparalleled thermal stability, and aerogel for insulation. The tendon-actuated servo-driven gripper is tested in the laboratory by varying the shape and size of objects during the grasping. The results, based on servomotor force metrics to assess the flexible manipulator's adaptability and object capture efficiency across temperature changes, affirm the concept's viability. Forces increase up to 220$\%$ in cryogenic conditions and decrease by no more than 50$\%$ at high temperatures.
This work introduces a novel approach for Titan exploration based on soft morphing aerial robots leveraging the use of flexible adaptive materials. The controlled deformation of the multirotor arms, actuated by a combination of a pneumatic system and a tendon mechanism, provides the explorer robot with the ability to perform full-body perching and land on rocky, irregular, or uneven terrains, thus unlocking new exploration horizons. In addition, after landing, they can be used for efficient sampling as tendon-driven continuum manipulators, with the pneumatic system drawing in the samples. The proposed arms enable the drone to cover long distances in Titan's atmosphere efficiently, by directing rotor thrust without rotating the body, reducing the aerodynamic drag. Given that the exploration concept is envisioned as a rotorcraft planetary lander, the robot's folding features enable over a 30$\%$ reduction in the hypersonic aeroshell's diameter. Building on this folding capability, the arms can morph partially in flight to navigate tight spaces. As for propulsion, the rotor design, justified through CFD simulations, utilizes a ducted fan configuration tailored for Titan's high Reynolds numbers. The rotors are integrated within the robot's deformable materials, facilitating smooth interactions with the environment. The research spotlights exploration simulations in the Gazebo environment, focusing on the Sotra-Patera cryovolcano region, a location with potential to clarify Titan's unique methane cycle and its Earth-like features. This work addresses one of the primary challenges of the concept by testing the behavior of small-scale deformable arms under conditions mimicking those of Titan. Groundbreaking experiments with liquid nitrogen at cryogenic temperatures were conducted on various materials, with Teflon (PTFE) at low infill rates (15-30%) emerging as a promising option.
This paper presents a soft propelled arm, 3D-printed in TPU 70A, designed to be used in flexible UAVs, an advantageous concept since it reduces risk in the event of a collision thanks to a high energy absorption. The proposed design also allows the possibility to adapt to the environment and land on pipelines. The flexibility of the arm can be controlled during the additive manufacturing process by adjusting the infill rate or internal density. In this work, a mechanical design based on simulations with an experimentally adjusted 5- parameter Mooney-Rivlin non-linear model is proposed. Thrust efficiency is also maximized through CFD simulations.
This letter proposes a novel bio-inspired wing design to improve some characteristics of Flapping Wing Unmanned Vehicles (FWUV) related to their potential applications such as payload capability, maneuverability, low injury risk, and energy improvement. The suggested solution takes advantage of a broadly based avian research, focusing on the integration of advanced bird-like features ranging from bird-like high-compliant airfoil to active morphing strategies to mimic the ways birds naturally manage flights. The proposed conceptual design is supported by Unsteady Vortex Latex Method simulations provided by a novel flapping-oriented open-source solver. Prototype validation relies on both test-bench and real-flights results. A motion capture system is used to validate the wing aero-elastic characteristics. The resulted improvements are highlighted by a comprehensive comparison with different similar-size prototypes.
The influence of robotics in the job market has socio-economic consequences and the inevitable loss of job positions, but in the Human-Robot Interaction (HRI) scenarios, where humans and robots work together, new jobs and business models will be created. These HRI scenarios can be seen in manufacturing, medicine, maintenance, education, etc. and in the future, in most of the daily tasks. The purpose of this article is to analyze from the perspective of Human-Robot Interaction scenarios, which new HRI human roles and HRI tasks categories has to be taken into account. The new HRI human roles will serve to define and homogenize the transverse skills needed for workers working in HRI scenarios and for analyzing the human roles in HRI experiments. We introduce a methodological approach using the TERRINet HRI Template, which facilitates the analysis of tasks that in the near future will be done by humans working with robots. The Template has been used and tested in 20 study cases of HRI scenarios, validating the methodology and looking for homogenization in human roles.
This paper presents the first design of a soft, 3D-printed in flexible filament, lightweight UAV, capable of performing full-body perching using soft tendons, specifically landing and stabilizing on pipelines and irregular surfaces without the need for an auxiliary system. The flexibility of the UAV can be controlled during the additive manufacturing process by adjusting the infill rate distribution. However, the increase in flexibility implies difficulties in controlling the UAV, as well as structural, aerodynamic, and aeroelastic effects. This article provides insight into the dynamics of the system and validates the flyability of the vehicle for densities as low as 6 Within this range, quasi-static arm deformations can be considered, thus the autopilot is fed back through a static arm deflection model. At lower densities, strong non-linear elastic dynamics appear, which translates to complex modeling, and it is suggested to switch to data-based approaches.
The aim of this work is to present the development of a bio-inspired approach for a robotic tail using Macro Fiber Composites (MFC) as actuators. The use of this technology will allow achieving closer to the nature approach of the tail, aiming to mimic a bird tail behavior. The tail will change its shape, performing morphing, providing a new type of actuation methodology in flapping control systems. The work is intended as a first step for demonstrating the potential of these technologies for being applied in other parts of the aerials robotics systems. When compared with traditional actuation approaches, one key advantage that is given by the use of MFC is their ability to adapt to different flight conditions via geometric tailoring, imitating what birds do in nature. Theoretical explanations, design, and experimental validation of the developed concept using different methodologies will be presented in this paper.
This paper presents a crawling mechanism using a soft-tentacle gripper integrated into an unmanned aerial vehicle for pipe inspection in industrial environments. The objective was to allow the aerial robot to perch and crawl along the pipe, minimizing the energy consumption, and allowing to perform contact inspection. This paper introduces the design of the soft limbs of the gripper and also the internal mechanism that allows movement along pipes. Several tests have been carried out to ensure the grasping capability on the pipe and the performance and reliability of the developed system. This paper shows the complete development of the system using additive manufacturing techniques and includes the results of experiments performed in realistic environments.
The inspection and maintenance tasks of electrical installations are very demanding. Nowadays, insulator cleaning is carried out manually by operators using scaffolds, ropes, or even helicopters. However, these operations involve potential risks for humans and the electrical structure. The use of Unmanned Aerial Vehicles (UAV) to reduce the risk of these tasks is rising. This paper presents an UAV to autonomously clean insulators on power lines. First, an insulator detection and tracking algorithm has been implemented to control the UAV in operation. Second, a cleaning tool has been designed consisting of a pump, a tank, and an arm to direct the flow of cleaning liquid. Third, a vision system has been developed that is capable of detecting soiled areas using a semantic segmentation neuronal network, calculating the trajectory for cleaning in the image plane, and generating arm trajectories to efficiently clean the insulator. Fourth, an autonomous system has been developed to land on a charging pad to charge the batteries and potentially fill the tank with cleaning liquid. Finally, the autonomous system has been validated in a controlled outdoor environment.
Trying to optimize the design of aerial robotics systems, this work presents an optimized low-weight landing system for flapping-wing aerial robots. The design, based on the use of low-sized neodymium magnets, intends to provide that these aerial robots have the capability of landing in restricted areas by using the presented solution. This capacity will increase the application range of these robots. A study of this situation has been done to analyze the perching maneuver forces and evaluate the system. The solution presented is low-weight, low-sized, and also relatively inexpensive. Therefore, this solution may apply to most ornithopter robots. Design, analysis of the implied forces, development and experimental validation of the idea are presented in this work, demonstrating that the developed solution can overcome the ornithopter's payload limitation providing an efficient and reliable solution.
This work studies the accuracy of a simple but effective analytical model for a flapping-wings UAV in longitudinal gliding flight configuration comparing it with experimental results of a real ornithopter. The aerodynamic forces are modeled following the linearized potential theory for a flat plate in gliding configuration, extended to flapping-wing episodes modeled also by the (now unsteady) linear potential theory, which are studied numerically. In the gliding configuration, the model reaches a steady-state descent at given terminal velocity and pitching and gliding angles, governed by the wings and tail position. In the flapping-wing configuration, it is noticed that the vehicle can increase its flight velocity and perform climbing episodes. A realistic simulation tool based on Unreal Engine 4 was developed to visualize the effect of the tail position and flapping frequencies and amplitudes on the ornithopter flight in real time. The paper also includes the experimental validation of the gliding flight and the data has been released for the community.