The response of a diffusion flame around a PMMA solid sphere to a sudden transition to zero-gravity is investigated both experimentally and numerically. The initial flame is established in normal gravity with a low speed forced flow in a 17% oxygen by volume atmosphere. An abrupt (step change) normal-to-zero gravity transition occurs when the test package is released in the drop tower. The dynamic flame response is recorded by video and modeled numerically. By the end of the 5.18-s drop, the flame tip retreats, and the flame base may either remain stabilized near the forward stagnation region or extinguish depending on several parameters. The two parameters investigated are: forced flow velocity and the degree of preheating in the surface layer of the solid sample. The amount of preheating or equivalently the conductive flame heat loss rate to the solid interior is varied by controlling the duration of the normal gravity burning before releasing to microgravity. The heat loss is quantified by using embedded thermocouples to measure the solid subsurface temperature gradient near the stagnation point. The detailed numerical model reveals details of the flow field and flame structure including oscillatory extinction and quantifies the various transient gas-solid surface energy balance terms.
Long duration microgravity experiments aboard the International Space Station determine diffusion flame extinction limits of PMMA spheres. Upon ignition from an electrically-heated coil, the 4-cm-diameter samples are exposed to forced flows ranging from 0.2 to 80 cm/s and an oxygen ranging from 13 to 28 % in one atmosphere total pressure. Extinction is reached as oxygen concentration gradually decreases by natural depletion. Five extinction tests are presented at different flow velocities and oxygen concentrations. Quenching at low velocity is observed with the flame tip shrinking upstream and blowoff is observed when a hole forms in the flame at the forward flow stagnation point. However, these processes are not quasistatic. The quenching motion involves periodic flame tip pulsating toward downstream and shrinking upstream with a continually decreasing flame size at the end of each cycle. In blowoff, the flame base pulsates between the flame hole and the downstream location, although with far fewer cycles compared to quenching. The pulsations appear to be the result of a premixed flame front spreading into a combustible mixture. Two specific cases are discussed in more details. In the first, at very low flow velocity ( 0.4 cm/s) and elevated oxygen, self-sustained flame tip cyclic pulsations are observed for a lengthy period ( 15 min). In the second case with a higher flow velocity (50 cm/s), the diffusion flame is stabilized at the shoulder of the spherical sample after local stagnation point blowoff. With steady decrease in ambient oxygen due to depletion, spinning flamelets are formed. The long-duration microgravity environment makes it possible to observe these interesting and detailed extinction processes.
Opposed-flow flame spread over solid materials has been investigated in the past few decades owing to its importance in fundamental understanding of fires. These studies provided insights on the behavior of opposed-flow flames in different environmental conditions (e.g., flow speed, oxygen concentration). However, the effect of confinement on opposed-flow flames remains under-explored. It is known that confinement plays a critical role in concurrent-flow flame spread in normal and microgravity conditions. Hence, for a complete understanding it becomes important to understand the effects of confinement for opposed-flow flames. In this study, microgravity experiments are conducted aboard the International Space Station (ISS) to investigate opposed-flow flame spread in different confined conditions. Two materials, cotton-fiberglass blended textile fabric (SIBAL) and 1 mm thick polymethyl methacrylate (PMMA) slab are burned between a pair of parallel flow baffles in a small flow duct. By varying the sample-baffle distance, various levels of confinement are achieved (H = 1–2 cm). Three types of baffles, transparent, black, and reflective, are used to create different radiative boundary conditions. The purely forced flow speed is also varied (between 2.6 and 10.5 cm/s) to investigate its interplay with the confinement level. For both sample materials, it is observed that the flame spread rate decreases when the confinement level increases (i.e., when H decreases). In addition, flame spread rate is shown to have a positive correlation with flow speed, up to an optimal value. The results also indicate that the optimal flow speed for flame spread can decrease in highly confined conditions. Surface radiation on the confinement boundary is shown to play a key role. For SIBAL fabric, stronger flames are observed when using black baffles compared to transparent. For PMMA, reflective baffles yield stronger flames compared to black baffles. When comparing the results to the concurrent-flow case, it is also noticed that opposed-flow flames spread slower and blow off at larger flow speeds but are not as sensitive to the flow speed. This work provides unique long-duration microgravity experimental data that can inform the design of future opposed-flow experiments in microgravity and the development of theory and numerical models.
Fire is a very serious threat in any confined volume but particularly so when a crew is confined in a spacecraft far from Earth, where there is little or no possibility of receiving aid or being rescued. Therefore, every measure must be taken to prevent a fire from happening. Even with material controls and other fire prevention measures, fire detection, suppression, and clean-up systems must be provided on spacecraft to allow the crew to respond to a fire. Unlike flames in normal gravity, fires in low gravity are not supported by the strong pumping of oxidizer and fuel into the flame zone and the subsequent pumping of the reactants out of the reaction zone. The lack of buoyancy allows a flame to propagate at lower air velocities than on Earth that changes the transport of oxygen into the flame, heat transfer to the fuel surface, and transport of heat out of the reaction zone. Under these conditions, the flame spread can occur at conditions and with characteristics that are not duplicated readily in normal gravity because of the large buoyant flows generated by the flame. Differences in flame characteristics also impact requirements for fire detection and suppression of spacecraft fires. Of course, any fire response protocol must be compatible with the other spacecraft systems such as the Environmental Control and Life Support System (ECLSS).
Ignition limits and ignition delay times of thermally-thick polymethyl methacrylate (PMMA) spheres (4-cm diameter) and cylinders (5.08-cm diameter) are investigated by placing an electrically-heated wire coil beneath the sample in a slow forced flow. The wire serves as both a heater for the solid sample and a gas-phase hot spot to ignite the oxidizer-fuel vapor mixture. In the experiments, the wire's electrical current and power-on time, its distance from the sample surface, the forced flow velocity, oxygen percentage, and pressure are systematically varied. Ignition limits as a function of the oxygen percentage, pressure, and igniter current are determined. Two ignition delay times are determined: igniter-assisted ignition and self-sustained ignition. These critical times are also functions of the degree of heat-up of the sample interior. Solid temperature profiles are measured using embedded thermocouples to determine the sub-surface temperature gradients at the moment of ignition. The heat transfer modes from the igniter to the solid sample are numerically investigated during the pre-pyrolysis heat-up period. At the forward stagnation-point region where ignition occurs, radiation is greater than convection and accounts for approximately 60% of the total heat input. This is consistent with the experimental findings on ignition delay times and heat flux measurements.
Microgravity experiments are performed to study the effects of confinement on the burning behavior of polymeric solid materials. Flat, 100 x 22 x 1 mm PMMA samples are burned in concurrent air flow in a small flow duct aboard the International Space Station. Three different burning scenarios are examined, double-sided, single-sided, and parallel samples. In the first two scenarios, single samples are burned on both sides and on one side, respectively. Flat baffles are placed parallel to the sample to confine the available space for combustion. The distance between the baffle and the sample (H) is varied in different tests. In each test, imposed flow is reduced in steps and steady flame spread is achieved at each flow speed until the flame quenches. The results show that at the same confined condition, steady state flame length and spread rate are proportional to flow speed over the range tested. When confinement increases (or H decreases), the flame spread rate and flame length increase first and then decrease. In addition, the quenching flow speed decreases and then increases with decreasing H. These results suggest that the confinement can increase or decrease solid fuel flammability depending on conditions. In the third burning scenario, two PMMA samples are placed parallel to each other separated by a distance H. Twin flames are observed and combustion is confined between the two samples. Among the three tested burning scenarios, twin flames have the largest flame length and burning rate at the same confinement level (H). This is because the thermal interaction between the twin flames enhances the heat feedback to the solid fuel and reduces the relative heat loss to the surrounding flow duct. Comparing single-and double-sided flames with the same baffle-sample distance, the spread rate of a single-sided flame is slightly less than half of that of a double-sided flame. This is due to the halved pyrolysis area exposed to the flame and heat loss on the back side of the sample. Optimal transport of oxygen to the flames also plays a role. (c) 2021 The Combustion Institute. Published by Elsevier Inc. All rights reserved.
A numerical study is pursued to investigate the aerodynamics and thermal interactions between a spreading flame and the surrounding walls as well as their effects on fire behaviors. This is done in support of upcoming microgravity experiments aboard the International Space Station. For the numerical study, a three-dimensional transient Computational Fluid Dynamics combustion model is used to simulate concurrent-flow flame spread over a thin solid sample in a narrow flow duct. The height of the flow duct is the main parameter. The numerical results predict a quenching height for the flow duct below which the flame fails to spread. For duct heights sufficiently larger than the quenching height, the flame reaches a steady spreading state before the sample is fully consumed. The flame spread rate and the pyrolysis length at steady state first increase and then decrease when the flow duct height decreases. The detailed gas and solid profiles show that flow confinement has competing effects on the flame spread process. On one hand, it accelerates flow during thermal expansion from combustion, intensifying the flame. On the other hand, increasing flow confinement reduces the oxygen supply to the flame and increases conductive heat loss to the walls, both of which weaken the flame. These competing effects result in the aforementioned non-monotonic trend of flame spread rate as duct height varies. This work relates to upcoming microgravity experiments, in which flat thin samples will be burned in a low-speed concurrent flow using a small flow duct aboard the International Space Station. Two baffles will be installed parallel to the fuel sample (one on each side of the sample) to create an effective reduction in the height of the flow duct. The concept and setup of the experiments are presented in this work.
To further our understanding of flammability and quenching limit of thick solid fuels, a microgravity experiment Growth and Extinction Limits is to be conducted aboard the International Space Station with the emphasis to quantify the effect of the flame heat loss to the thermally thick solid interior by directly measuring the sub-surface temperature gradient. A precursor microgravity combustion experiment in the Burning and Suppression of Solids (BASS) project was used to assess the experimental operation and validate the accompanied numerical model. The present paper reports the development of the flame model over a solid sphere in low-speed pure convective flow (less than 100 cm/s). Computed time sequence result of one of the BASS conditions is presented. The combination of gas phase reaction rate, solid internal temperature and surface heat flux distribution reveals the effect of solid in-depth heat-up on flame growth. The experimental observations agree with the trend predicted by the model. For thick solids, flame quenching limit in low speed flow is not only a function of flow speed but also the degree of solid interior heat-up. Flammability limit can have profound implication to the current spacecraft fire protection protocol that requires turning-off of circulation flow in case of detected fire. The present and the follow-up studies will provide more quantitative estimate of the low velocity-quenching limit with heated samples. For the Polymethylmethacrylate spheres investigated, the limit is lower than 2 cm/s in air.
A precision mass balance coupled with a variable oxygen flow tunnel/nozzle enables us to measure the burning rate of solid and liquid fuels as a function of ambient oxygen percentage all the way to the extinction limit. Two sample configurations have been studied. The first is a liquid fueled wick flame (ethanol tea lamp). The total burning rate (mass/time) is measured as a function of wick length and oxygen percentage. Near the low oxygen limit, limit-cycle flame oscillation has been found that can last for many minutes to hours. The averaged mass burning rate of the oscillatory flame is about one-half that of the steady flame occurring at slightly higher oxygen. In the second configuration, local burning rate (mass/area/time) of poly(methyl methacrylate) spherical shell samples have been measured in the flame stabilization zone. Each sample has a different amount of heat loss and a different oxygen limit. The critical burning rate at their respective oxygen limits are different. This implies that critical burning rate is not a property of the material alone and it should not be used as the only criterion to judge the extinction or the ignition of materials.
Flame growth, spread, and quenching extinction over a thin composite cotton-fiberglass fabric blend (referred to as the SIBAL fabric) were studied in low-speed concurrent purely forced flows aboard the International Space Station. The tests were conducted in a small flow duct within the Microgravity Science Glovebox. The fuel samples measured 1.2 and 2.2 cm wide and 10 cm long. Ambient oxygen was varied from 21% down to 16% molar concentration and flow speed from 55 cm/s down to 1 cm/s. A slow purely forced flow resulted in a small flame, enabling us to observe the entire history of flame development including ignition, flame growth, steady spread (in some cases), and decay at the end of the sample. In addition, by decreasing flow velocity during some of the tests, low-speed flame quenching extinction limits were determined as a function of oxygen percentage. The quenching speeds were found to be between 1 and 5 cm/s with higher extinction speeds in lower oxygen atmospheres. The shape of the quenching boundary supports the prediction by earlier theoretical models. These long duration microgravity experiments provide a rare opportunity for solid fuel combustion since microgravity time in ground-based facilities is generally not sufficient. This is the first time that a low-speed quenching boundary in concurrent spread is mapped in a clean and unambiguous manner. A previously developed three-dimensional transient model is modified to compare with the experiment. The modification includes the use of two-step SIBAL fabric pyrolysis kinetics where the rate constants are determined using Thermo-Gravimetric Analysis data. The model yields good quantitative comparison on the quenching boundary, the flame transient development, and the steady flame spread rates.
Upward flame spread experiments were conducted on long thin composite fabric fuels made of 75% cotton and 25% fiberglass of various widths between 2 and 8.8 cm and lengths greater than 1.5 m. Symmetric ignition at the bottom edge of the fuel resulted in two sided upward flame growth initially. As flame grew to a critical length (15–30 cm depending on sample width) fluctuation or instability of the flame base was observed. For samples 5 cm or less in width, this instability lead to flame blow off on one side of the sample (can be either side in repeated tests). The remaining flame on the other side would quickly shrink in length and spread all the way to the end of the sample with a constant limiting length and steady spread rate. Flame blow off from the increased buoyancy induced air velocity (at the flame base) with increasing flame length is proposed as the mechanism for this interesting phenomenon. Experimental details and the proposed explanation, including sample width effect, are offered in the paper.
The combustion of flammable material in a sealed chamber invariably leads to an initial pressure rise in the volume. The pressure rise is due to the increase in the total number of gaseous moles (condensed fuel plus chamber oxygen combining to form gaseous carbon dioxide and water vapor) and, most importantly, the temperature rise of the gas in the chamber. Though the rise in temperature and pressure would reduce with time after flame extinguishment due to the absorption of heat by the walls and contents of the sealed spacecraft, the initial pressure rise from a fire, if large enough, could lead to a vehicle overpressure and the release of gas through the pressure relief valve. This paper presents a simple lumped-parameter model of the pressure rise in a sealed chamber resulting from the heat release during combustion. The transient model considers the increase in gaseous moles due to combustion, and heat transfer to the chamber walls by convection and radiation and to the fuel-sample holder by conduction, as a function of the burning rate of the material. The results of the model are compared to the pressure rise in an experimental chamber during flame spread tests as well as to the pressure fall-off after flame extinguishment. The experiments involve flame spread over thin solid fuel samples. Estimates of the heat release rate profiles for input to the model come from the assumed stoichiometric burning of the fuel along with the observed flame spread behavior. The sensitivity of the model to predict maximum chamber pressure is determined with respect to the uncertainties in input parameters. Model predictions are also presented for the pressure profile anticipated in the Fire Safety-1 experiment, a material flammability and fire safety experiment proposed for the European Space Agency (ESA) Automated Transfer Vehicle (ATV). Computations are done for a range of scenarios including various initial pressures and sample sizes. Based on these results, various mitigation approaches are suggested to prevent vehicle over-pressurization and help guide the definition of the space experiment. Nomenclature Af = area of the flame over the fuel-sample surface, m 2 Aw = area of the total available surfaces heat is convected to, m 2
Microgravity combustion tests burning fabric samples were performed aboard the International Space Station. The cotton-fiberglass blend samples were mounted inside a small wind tunnel which could impose air flow speeds up to 40 cm/s. The wind tunnel was installed in the Microgravity Science Glovebox which supplied power, imaging, and a level of containment. The effects of air flow speed on flame appearance, flame growth, and spread rates were determined in both the opposed and concurrent flow configuration. For the opposed flow configuration, the flame quickly reached steady spread for each flow speed, and the spread rate was fastest at an intermediate value of flow speed. These tests show the enhanced flammability in microgravity for this geometry, since, in normal gravity air, a flame self-extinguishes in the opposed flow geometry (downward flame spread). In the concurrent flow configuration, flame size grew with time during the tests. A limiting length and steady spread rate were obtained only in low flow speeds ( 10 cm/s) for the short-length samples that fit in the small wind tunnel. For these conditions, flame spread rate increased linearly with increasing flow. This is the first time that detailed transient flame growth data was obtained in purely forced flows in microgravity. In addition, by decreasing flow speed to a very low value (around 1 cm/s), quenching extinction was observed. The valuable results from these long-duration experiments validate a number of theoretical predictions and also provide the data for a transient flame growth model under development.