The indium recovery via electrowinning from sulfate baths has recently gained significant attention as it does not present toxic emissions, hermetically sealed system requirements, human health, and environmental hazards. Following previous works related to the optimization process for AISI 316L and Ni cathode, it was observed significant importance of the metal supports on the input and output parameters of the indium electrowinning process from sulfate solutions. Thus, comparing input and output parameters in both cases seems very interesting. Particularly, regarding the input parameters, the attention has been focused on the electrolyte composition, current density, and temperature, while productivity, morphology, and structure have been considered regarding the output parameters. Considering the productivity as the optimal output, the findings for Ni cathode were better than that for AISI 316L in most of the selected conditions studied. In the case of morphology, indium grains appear rounded and dendritic on the AISI 316L, while those on the Ni cathode show stratified lamellar grains. Anyway, the indium deposit obtained on Ni cathode shows bigger grains independently from the used operative conditions with respect to that on AISI 316L. Regarding the structure, it is clearly tetragonal, but preferential orientation, crystallinity, and deformation of the structure strongly depend on the metal support.
The recycling of lead acid batteries (LABs) comprises relevant concerns on the suitable methodologies to recover lead. In this investigation, two electrorefining processes, by using acidic and alkaline electrolytes, have been compared to determine the most significant results of both methodologies. Acidic electrolytes used 200 g/L HBF 4 , 1.2 g/L H 3 PO 4 , 10 g/L H 3 BO 3 , and 100 g/L PbO, while the alkaline ones employed 120 g/L NaOH, 75 g/L PbO, 50–92 g/L glycerol, and 2 g/L gelatin. All the solutions were studied by varying temperature and current density (CD) to determine remarkable changes on current efficiency (CE), cell voltage (CV), specific energy consumption (SEC), and on the deposit quality. The results highlighted that by using the acidic electrolyte containing dextrin it is possible to obtain a compact deposit even using high CDs. Acidic solution without dextrin addition allows to obtain good quality deposits by working at 40 °C and 100 A/m 2 CD. After testing the behavior of different alkaline electrolytes, it is possible to observe that the solution containing the highest glycerol concentration allows to obtain, for intermediate valued of CD, CE higher than 97% with a SEC of about 0.37 kWh/kg. By comparing the results it is evident that the acidic electrolyte is the one that allows to reach higher productivity with lower SEC. In the selected conditions, lead deposits appear pure and compact. Graphical Abstract
The indium recovery via electrowinning from sulfate baths has recently gained significant attention due to the absence of toxic emissions, sealed-system requirements, human health and environmental hazards. In the present research, Ni has been considered as a cathode for indium electrowinning from sulfate baths. The influence of process parameters, temperature, pH, current density, electrolyte composition and additive additions on specific energy consumption (SEC), current efficiency (CE), as well as deposit morphology has been evaluated. The findings indicate that the indium electrowinning using Ni cathode at 40 C temperature, 2.3 pH, 70 g/L In3+ as sulfate, 5 g/L H3BO3, 30 g/L Na2SO4 and 20 g/L Al-2(SO4)(3) electrolyte composition maintained a high CE of about 98% and low SEC of about 1.7 kWh/kg from 25 to 80 A/m(2) current density. While increasing current density up to 100 A/m(2), a maximum of about 83.3% CE with 2.4 kWh/kg SEC are obtained if 40 g/L and 30 g/L of boric acid and sodium sulfate are used, respectively. In the optimized conditions, indium deposits exhibited a lamellar morphology and crystallographic tetragonal structure.
Indium electrowinning process from sulfate solution on copper, titanium and aluminum cathodes (Cu, Ti and Al) were studied using the methods of cyclic voltammetry (CV) and chronoamperometry (CA). Voltammogram features indicated the irreversible behavior of indium discharge on each cathode. The heterogeneous charge transfer rate constant (k(0)) has been evaluated on Cu, Ti and Al cathodes and their values were 7.1.10(-5) cm/s, 6.2.10(-5) cm/s and 5.4.10(-5) cm/s, respectively. The indium ions electro-reduction seems to be quite different on these diverse cathodic supports: a nucleation process appears on Cu and Al cathodes, while is absent on Ti cathode due to the hydrogen evolution overlapping at high cathodic overpotentials. CV and CA techniques allowed to calculate the diffusion coefficient (D-0) of indium ion in sulfate solution. Furthermore, calculating the roughness coefficient (phi) by CV technique on each metal surface, it was possible to establish the real surface area of Cu, Ti and Al cathodic supports. The charge transfer coefficient values (alpha) calculated by Tafel curves agreed those obtained by CV results, while the k(0) value and the exchange current density (i(0)) showed a similar trend for each cathode. By these results, the exchange current density was equal to 1.20 mA/cm(2), 0.30 mA/cm(2) and 0.075 mA/cm(2) for Cu cathode Ti and Al cathodes, respectively. The findings of this investigation can provide an understanding of the indium electrowinning process on three different support electrodes (Cu, Ti and Al) from sulfate solution.
Electrowinning represents a promising methodology for recovery of strategical, scarce metals. In this study, an indium electrowinning process using a sulfate electrolyte on stainless steel, nickel, titanium, aluminum and copper (SS, Ni, Ti, Al and Cu) cathodes was investigated. Firstly, cyclic voltammetry carried out at 15 mV/s scanning rate and 25 degrees C temperature evaluated the suitability of electrolyte and the surface reactivity on different metal cathodes. Subsequently, indium was deposited using a current density of 25 A/m(2) for 22 h at 40 degrees C and pH 2.3. After electrowinning process, analysis of specific energy consumption (SEC), current efficiency (CE) morphological (SEM/EDX), and crystallographic (XRD) tests on obtained deposits were performed. Cyclic voltammetry results revealed that the chemical reagents of solution stabilize the indium reduction reaction, while Ni cathode showed the highest current intensity for reduction reaction followed by SS, Ti, Cu, and Al. With a significant CE and SEC performance, Ni and SS cathodes reached around 93 % CE and 1.67 kW h/kg SEC, respectively. Referring to Ti cathode, other optimization tests should be performed to enhance obtained results. After deposition process, different surface morphologies and different crystallinity degree can be observed for each deposit, being common the presence of surface defects. The findings of this investigation allowed to determine the most suitable cathode for indium electrowinning from sulfate electrolyte.