Originally developed by ITER, CEA, Agence ITER France and the French Ministry of Education, the ITER Robots Contest is an engineering robotics based competition open to high school and primary students across the South of France. The challenge is to build a reduced scale robot to simulate a maintenance situation inside the future ITER Tokamak machine, namely the remote handling of components in a hostile environment. The ITER Robots Contest has grown in popularity, with more than 600 participants in the 2019 edition. As part of their technical and science curriculum, students work in teams, for over six months, to acquire technical skills and knowledge on robotics and fusion energy, solve problems, develop communication skills, and run their projects. This contest corresponds to the high-school educational 'cross disciplinary approach', from technology to French, foreign languages, as well as history from science to general international knowledge. The contest day, each team`s robot undertakes a number of tasks evaluated by jury composed of ITER and CEA engineers. Teams are also evaluated on communication skills and fusion energy knowledge.
From 2012–2016, the Tore Supra tokamak was upgraded in an x-point divertor device within the frame of the WEST project. A huge design activity was made to modify the whole configuration of Tore Supra including the in-vessel components. Some of the most noticeable changes are the addition of inner divertor coils inside the vacuum vessel and the replacement of all plasma facing components.
The development of fusion plants is more and more challenging. Compared to previous fusion experimental devices, integration constraints, maintenance and safety requirements are key parameters in the ITER project. Components are designed in parallel and we must consider integration, assembly and maintenance issues, which might have a huge impact on the overall design. That also implies to consider the operator's feedback to assess the feasibility of accessibility or maintenance processes. Virtual reality (VR) provides tools to optimize such integration. In 2010, the CEA IRFM decided to upgrade its design tools, by using VR during the life cycle (from design to operations) of a fusion component. The VR platform is intensively used in the design and assembly studies of WEST components. In particular, feasibility of the assembly scenario is assessed by the operators involving in the real assembly work. To study this aspect, the use of static manikins is quite frequent in the industry. However, more complex studies, like the feasibility of assembly and maintenance tasks in complex and very confined environments, require enhanced features such as dynamic and biomechanically realistic virtual humans. We also study the contribution of tactile feedback to improve physical presence and interaction in the virtual environment (VE), which is very important for the validation of a given task's feasibility and the ergonomic evaluation of the posture and gesture of the operator. In particular, we show that adapted behavior in respect to physical elements of the VE can be obtained using a dynamic co-localized representation of the subject's body and a pseudo-haptic tactile feedback. In this paper, we present integration studies involving operators and recent advances in the assessment of maintenance feasibility. (C) 2017 Elsevier B.V. All rights reserved.
In order to fully validate "ITER-like" actively water cooled tungsten plasma facing units, addressing the issues of long plasma discharges, an axisymmetric divertor structure has been studied and manufactured for the implementation in the WEST (W-Tungsten Environment in Steady state Tokamak) tokamak platform. This assembly, called divertor structure and coils (4 m diameter, 20 t), is composed of two stainless steel casings containing an actively water cooled (up to 180 degrees C, 4 MPa) copper winding pack designed for a conductor current in the range of 12.5kA (up to 1000s). It must sustain harsh environmental conditions in terms of ultra-high vacuum, high temperatures and electrodynamic loads. One major difficulty is the assembly by induction brazing of individual bended conductor sectors inside the vacuum vessel and the consecutive sealing of the casings by TIG welding. Therefor development activities have been carried out on a scale one dummy coil, such as brazing, assembly, thermal cycling and electrical insulation tests (5 kV ground voltage). Whereas the brazing assembly technics and the conductor installation were validated without major difficulties, different technical solutions for the electrical insulation had to be tested. The chosen solution is a resin epoxy impregnated fiber glass fabric layered around the conductors followed by a polymerization procedure. In parallel the manufacturing of divertor structure components started in the second half of 2013 with a total delivery at the end of 2015. The paper will illustrate the technical developments which have been performed in order to fully validate the design. It concerns mainly the dummy coil and the complex conductor installation procedureassisted by virtual reality tools. The manufacturing methods proposed by industry in order to fulfil the technical requirements will be also addressed. Finally the processes and associated tools used in order to implement this large component inside the WEST vacuum vessel will be detailed. (C) 2017 Elsevier B.V. All rights reserved.
The development of fusion plants is more and more challenging. Compared to previous fusion experimental devices, integration constraints, maintenance and safety requirements are key parameters in the ITER project. Components are designed in parallel and we must consider integration, assembly and maintenance issues, which might have a huge impact on the overall design. That also implies to consider the operatoru0027s feedback to assess the feasibility of accessibility or maintenance processes. Virtual reality (VR) provides tools to optimize such integration. In 2010, the CEA IRFM decided to upgrade its design tools, by using VR during the life cycle (from design to operation) of a fusion component. The VR platform is intensively used in the design and assembly studies of WEST components. In particular, feasibility of the assembly scenario is assessed by the operators involving in the real assembly work. To study this aspect, the use of static manikins is quite frequent in the industry. However, more complex studies, like the feasibility of assembly and maintenance tasks in complex and very confined environments, require enhanced features such as dynamic and biomechanically realistic virtual humans. We also study the contribution of tactile feedback to improve physical presence and interaction in the virtual environment (VE), which is very important for the validation of a given tasku0027s feasibility and the ergonomic evaluation of the posture and gesture of the operator. In particular, we show that adapted behavior in respect to physical elements of the VE can be obtained using a dynamic co-localized representation of the subjectu0027s body and a pseudo-haptic tactile feedback. In this paper, we present integration studies involving operators and recent advances in the assessment of maintenance feasibility.
Magnetic Confinement Fusion machines called tokamak (e.g. ITER and WEST projects), as well as many industrial projects, require a high integration level in a confined volume. The feasibility of installation and maintenance by an operator has to be considered in the early stages of the design. Virtual reality technologies have opened new perspectives and solutions to take into account assembly and maintenance constraints, using virtual mock-ups. In our applications, the human factor takes an important role. Since the operator interacts in a very tight and confined environment, he has to pay attention to his whole body relative to the virtual environment, in the absence of haptic feedback. In this context, enriched sensorial information, called "collision awareness feedback", must be defined, to favour an appropriate operator's spatial behavior with respect to the environment. In this paper, we present a preliminary study, testing the effect of vibrotactile feedback in a simple tracking task, compared to a pure visual feedback.
The WEST project (Tungsten (W) Environment in Steady state Tokamak) is an upgrade of the existing fusion machine, Tore Supra. The goal is to equip the tokamak with a fully cooled tungsten divertor and to transform the machine in a test platform open to all ITER partners.'The main assembly challenge of this project consists of an implementation of two magnet systems, called divertors, with an accuracy of 1 mm. Indeed, each divertor has about 4m as diameter and has a heavy weight of 10 tons; also it introduces piece by piece in the original vessel through tight ports then assembled inside. To ensure a perfect fitting between these new components and a very constrained environment, it is necessary to use the latest CAD technologies available.Beyond conventional CAD tools, the virtual reality (VR) room of the institute provides several useful tools. Thanks to the 185" stereoscopic 3D screen and a force feedback arm linked to clash detection software developed by the CEA LIST, a new way to carry out design and assembly studies was performed. In order to improve VR results, metrology data (3D scan) enhance simulations. Therefore, it becomes possible to be aware of the real size of a component and future difficulties in assembling it.At last, performance of such simulations is evaluated and compared to physical mockup in order to bring enhancement to the VR tools, before to be compared to the real operations on Tore Supra. The aim is to build a design tool that helps the designer since early stage of the design of complex systems, taking into consideration integration, assembly and maintenance aspects while reducing costs and schedule of a project. (C) 2015 Elsevier B.V. All rights reserved.
In order to fully validate "ITER-like" actively water cooled tungsten plasma facing units, the implementation of an axisymmetric divertor structure in the Tokamak Tore-Supra has been studied. With this major upgrade, the so-called WEST (Tungsten Environment in Steady state Tokamak), Tore-Supra will be able to address the issues of long plasma discharges using a tungsten divertor based on monoblock targets.The divertor structure and coils assembly are made up of two stainless steel casings containing a copper winding pack cooled by a pressurized hot water circuit (up to 180 degrees C, 4 MPa) in which a total divertor current of up to 16 x 13 kA is circulating in steady state. The conductor is electrically insulated and wedged inside the casing in order to be mechanically protected.The divertor which is designed to perform steady state plasma operation (up to 1000 s), must sustain harsh environmental conditions in terms of ultra light vacuum conditions, electromagnetical loads and electrical insulation (5 kV ground voltage) under high temperature (180 degrees C).Therefore, a feasibility study of such a complex structure has been performed. It implied activities on a scale one dummy coil, such as installation, assembly issues and representative tests (electric, thermal and hydraulic).The manufacturing of the divertor structure, which is a large assembly of 4-m diameter representing a total weight of around 20 tonnes, started in the second half of 2013 and is expected to be delivered by the end of 2014.The paper will illustrate the technical developments and tests performed during 2013 and beginning of 2014 in order to fully validate the design concept before the industrial phase. The manufacturing methods proposed by the contractor in order to fulfil the technical requirements will be also addressed. (C) 2015 Elsevier B.V. All rights reserved.
The equatorial visible/infrared Wide Angle Viewing System (WAVS) is one of the ITER key diagnostics for machine protection. It has to monitor the Plasma Facing Components (PFCs) by infrared thermography and visible imaging. Foreseen to be installed in 4 equatorial port plugs to maximize the coverage of divertor, first wall, heating antennas and upper strike zone, the WAVS is composed of 15 lines of sight and 15 optical systems transferring the light along several meters from the PFCs through the port plug and interspace up to the detectors located in the port cell. After a conceptual design phase led by ITER Organization, the design is being further developed through a Framework Partnership Agreement signed between the European Domestic Agency, Fusion for Energy, and a consortium gathering CEA, CIEMAT (with INTA as third party) and Bertin Technologies company. First the WAVS measurement specifications are presented. Secondly the description of the current design is given both for the in-vessel system and for the ex-vessel one. The on-going neutronic studies are depicted as well as the cameras and data acquisition system foreseen for the back-end of the diagnostic.
Efficient development of a complex system such as a fusion component needs a stringent integration of standard and new constraints. For example, compared to the previous fusion experimental devices, remote handling (RH) and safety requirements are in ITER key parameters which must be integrated since the earliest design. For optimizing such integration studies, CEA, IRFM decided in 2010 to implement the use of virtual reality (VR) tools during the life cycle (from design to operation) of a fusion component. This paper describes a first feedback of such use for fusion engineering purposes.After a short overview of the CEA, IRFM VR platform capabilities, three main uses will be described: design review, simulation of remote handling and hands-on operations, with mat in the loop.The Design review mode was intensively used within the framework of a fruitful collaboration with ITER design Integration Team. This mode, fully compatible with CAD software, enables scale one data visualization with stereoscopic rendering. It improves the efficiency in detecting inconsistencies inside models and machine sub-system design optimization needs. Several accessibility cases of major Safety Important Components (SIC-1) were studied giving important requirements to the design at an early stage.CEA, IRFM, in close collaboration with expertise of CEA, LIST for VR simulation software, applies VR technologies for designing RH maintenance scenario for ITER Test Blanket System (TBS) and Ion cyclotron Resonance Heating (ICRH) Port Plugs. RH compatibility studies using VR pointed out major design drivers while helping to propose credible solution. VR platform is intensively used in the design of WEST (Tungsten (W) Environment Steady-state Tokamak) components and assembly studies, providing important information about the feasibility of assembly processes, optimization of physical mock-ups and ergonomic posture and gestures of operator.Finally, new perspectives, as the integration of safety constraints (dose calculation) will be described, demonstrating the powerful of VR tools at different stages of the component lifecycle. (C) 2015 Elsevier B.V. All rights reserved.
The WEST project recently launched at Cadarache consists in transforming Tore Supra in an X-point divertor configuration while extending its long pulse capability, in order to test the ITER divertor technology. The implementation of a full tungsten actively cooled divertor with plasma facing unit representative of ITER divertor targets will allow addressing risks both in terms of industrial-scale manufacturing and operation of such components. Relevant plasma scenarios are foreseen for extensive testing under high heat load in the 10-20 MW/m(2) range and ITER-like fluences (1000 s pulses). Plasma facing unit monitoring and development of protection strategies will be key elements of the WEST program. WEST is scheduled to enter into operation in 2016, and will provide a key facility to prepare and be prepared for ITER. (c) 2014 Elsevier B.V. All rights reserved.
In parallel to the direct contribution to the procurement phase of ITER and Broader Approach, CEA has initiated research & development programmes, accompanied by experiments together with a significant modelling effort, aimed at ensuring robust operation, plasma performance, as well as mitigating the risks of the procurement phase. This overview reports the latest progress in both fusion science and technology including many areas, namely the mitigation of superconducting magnet quenches, disruption-generated runaway electrons, edge-localized modes (ELMs), the development of imaging surveillance, and heating and current drive systems for steady-state operation. The WEST (W Environment for Steady-state Tokamaks) project, turning Tore Supra into an actively cooled W-divertor platform open to the ITER partners and industries, is presented.
The ongoing design of the ITER Ion Cyclotron Heating and Current Drive system (20 MW, 40-55 MHz) is rendered challenging by the wide spectrum of requirements and interface constraints to which it is subject, several of which are conflicting and/or still in a high state of flux. These requirements include operation over a broad range of plasma scenarios and magnetic fields (which prompts usage of wide-band phased antenna arrays), high radio-frequency (RF) power density at the first wall (and associated operation close to voltage and current limits), resilience to ELM-induced load variations, intense thermal and mechanical loads, long pulse operation, high system availability, efficient nuclear shielding, high density of antenna services, remote-handling ability, tight installation tolerances, and nuclear safety function as tritium confinement barrier. R&D activities are ongoing or in preparation to validate critical antenna components (plasma-facing Faraday screen, RF sliding contacts, RF vacuum windows), as well as to qualify the RF power sources and the transmission and matching components. Intensive numerical modeling and experimental studies on antenna mock-ups have been conducted to validate and optimize the RF design. The paper highlights progress and outstanding issues for the various system components. (C) 2013 ITER Organization. Published by Elsevier B.V. All rights reserved.
This paper deals with a first analysis of the Remote Handling (RH) maintenance procedure for the replacement of Removable Vacuum Transmission Lines (RVTL) of the ICRH antenna Port Plug (PP). In the framework of the grant F4E-2009-GRT-026, CEA IRFM studied the maintenance in parallel with the design of the antenna provided by CCFE.The RVTL are 8 components of the ICRH antenna which form the interface between the matching system and the four port junction integrating the straps. A folded stub is attached to the principal line to ensure water cooling of the interspace. At the front and the rear of the RVTL are installed double RF windows that provide the first tritium barrier. In case of failure of the first window, all the RVTL have to be replaced. Due to the contamination and activation, the replacement must take place in the hot cell. The complete maintenance sequence is studied. It starts when the PP is in place in the Tokamak equatorial port, it continues with: the preparation in the port cell, transfer to the HC, cleaning, RVTL replacement, returns to the port cell. It finishes with reconnection to the port.The ITER requirements [1] and the hot cell constraints [2] are used to extract specifications for the RH tooling (for handling, cutting, welding, etc.). Each step is studied and suitable tools identified. For specific steps, mechanical concepts for dedicated tools are proposed.Furthermore, the critical steps identified are simulated to check the feasibility. (C) 2013 Elsevier B.V. All rights reserved.
In a project like ITER where schedule, resources and cost is continuously optimized, emphasis has to be put on developing long lead items first while keeping other designs very low in definition. Hence, at a particular stage of the project, several components have to coexist in the integrated system while handling different level of maturity. Therefore, all the difficulty consists in managing the interfaces between all these components and to minimize the risk of design changes on the most advanced components.As a future exploitant, ITER is in charge of managing these interfaces and to ensure that maintenance of especially safety important class components (SIC) is feasible. These operation and maintenance constraints have to be taken into account since the earliest design of the components itselves. In this context, CEA IRFM is taking the benefit of using its virtual reality (VR) platform and simulation tools to assist ITER Organization in improving the efficiency of the inconsistencies identification and the machine subsystem design optimization. Currently, two contracts are on-going: the first one concerns the cryostat and in-vessel components; the second one concerns the overall Tokamak (TKM) and diagnostic buildings.This paper describes how VR tools applied to fusion and especially to ITER can help design and Integration with taking into account assembly and maintenance requirements at early stage in the design of complex systems. (C) 2013 Elsevier B.V. All rights reserved.
In order to fully validate actively cooled tungsten plasma facing components (industrial fabrication, operation with long plasma duration), the implementation of a tungsten axisymmetric divertor structure in the tokamak Tore-Supra is studied. With this major upgrade, so-called WEST (Tungsten Environment in Steady state Tokamak), Tore-Supra will be able to address the problematic of long plasma discharges with a metallic divertor target.To do so, it is planned to install two symmetric divertor coils inside the vacuum vessel. This assembly, called divertor structure, is made up of two stainless steel casings containing a copper winding pack cooled by a pressurized hot water circuit (up to 180 C, 4 MPa) and is designed to perform steady state plasma operation (up to 1000 s).The divertor structure will be a complex assembly ring of 4 m diameter representing a total weight of around 20 tons. The technical challenge of this component will be the implementation of angular sectors inside the vacuum vessel environment (TIG welding of the coil casing, induction brazing and electrical insulation of the copper winding). Moreover, this complex assembly must sustain harsh environmental conditions in terms of ultra high vacuum conditions, electromagnetical loads and electrical isolation (13 kV ground voltage) under high temperature.In order to fully validate the assembly and the performance of this complex component, the production of a scale one dummy coil is in progress.The paper will illustrate, the technical developments performed in order to finalize the design for the call for tender for fabrication. The progress and the first results of the simplified dummy coils will be also addressed. (C) 2013 Published by Elsevier B.V.
The ITER ion-cyclotron range of frequency (ICRH) heating system is required to couple 20MW of power in the frequency range 40–55MHz for a large range of scenarios with Edge Localized Modes. To mitigate the associated risks, it is foreseen to design and install on ITER two port-plug antennas for a total of 20MW coupled power on long pulse operation [1]. The CEA activity to this antenna design within the CYCLE consortium was focused on the Faraday screen design (Fig. 1) and associated radio frequency (RF) sheath modelling, the reflectometers design for edge density measurement in the antenna vicinity and a contribution to the remote handling/tooling of the antenna. This paper is an overview of each item and proposes some R&D activities on key components.
The Interactive Robotics Laboratory of CEA LIST is in charge of the development of remote technologies in order to meet the energy industry requirements. This paper reports the recent Research & Development activities in advanced remote systems for inspection or light intervention in hazardous environment with limited access as blind hot cells in nuclear fission industry and fusion facility vessels. A long reach carrier called Articulated Arm Inspection (AIA) will be described and current development of diagnostics and tools embedded for inspection or intervention will be presented.
Tore Supra routinely addresses the physics and technology of very long-duration plasma discharges, thus bringing precious information on critical issues of long pulse operation of ITER. A new ITER relevant lower hybrid current drive (LHCD) launcher has allowed coupling to the plasma a power level of 2.7 MW for 78 s, corresponding to a power density close to the design value foreseen for an ITER LHCD system. In accordance with the expectations, long distance (10 cm) power coupling has been obtained. Successive stationary states of the plasma current pro le have been controlled in real-time featuring (i) control of sawteeth with varying plasma parameters, (ii) obtaining and sustaining a 'hot core' plasma regime, (iii) recovery from a voluntarily triggered deleterious magnetohydrodynamic regime. The scrape-off layer (SOL) parameters and power deposition have been documented during L-mode ramp-up phase, a crucial point for ITER before the X-point formation. Disruption mitigation studies have been conducted with massive gas injection, evidencing the difference between He and Ar and the possible role of the q = 2 surface in limiting the gas penetration. ICRF assisted wall conditioning in the presence of magnetic eld has been investigated, culminating in the demonstration that this conditioning scheme allows one to recover normal operation after disruptions. The effect of the magnetic eld ripple on the intrinsic plasma rotation has been studied, showing the competition between turbulent transport processes and ripple toroidal friction. During dedicated dimensionless experiments, the effect of varying the collisionality on turbulence wavenumber spectra has been documented, giving new insight into the turbulence mechanism. Turbulence measurements have also allowed quantitatively comparing experimental results with predictions by 5D gyrokinetic codes: numerical results simultaneously match the magnitude of effective heat diffusivity, rms values of density uctuations and wavenumber spectra. A clear correlation between electron temperature gradient and impurity transport in the very core of the plasma has been observed, strongly suggesting the existence of a threshold above which transport is dominated by turbulent electron modes. Dynamics of edge turbulent uctuations has been studied by correlating data from fast imaging cameras and Langmuir probes, yielding a coherent picture of transport processes involved in the SOL.