Ten manual metal arc (MMA) high alloy stainless steel (SS) welders were studied during one week and the concentrations of chromium (Cr) and nickel (Ni) were determined in their urine and blood. Stationary and personal air samples were collected from the immediate work environment; they covered the entire work period. Spot urine samples were collected during the follow-up period. Whole blood and plasma samples were taken from the workers before and after one shift, and the retention rate of magnetic dust in the lungs was estimated with magnetopneumography. On the basis of the results, indices of short-term exposure to Cr and Ni were evaluated. Urinary Cr and Ni concentrations (corrected to creatinine) reflect both the body burden caused by long-term and short-term exposure to easily soluble fractions of these metals. The results indicated that the use of Cr and Ni urinary analyses as indices of short-term exposure is not as dependable as previously assumed. The Cr and Ni concentrations in whole blood and plasma did not correlate with the measured exposure, but the daily mean increase in the Cr concentration reflected exposure to total Cr and Cr (VI) very well. The large variation in the Cr concentration of the morning urine (0.01–2.7 μmol/l) and blood (0.05–1.43 μmol/l) indicated large personal variations of body burden among the exposed welders. The retention rate of magnetic dust in the lungs correlated well (P<0.01) with the daily mean increase of Cr in blood. Very good correlations (P<0.001) were found between the retention rate of magnetic dust and the personal air samples of Cr and Cr (VI).

Lung retention and clearance of welding fumes were followed during the years 1976–1982 among 48 shipyard arc welders. The subjects were divided into four groups according to their average exposure time, which varied from 3 to 49 yr. The amount of lung-retained dust was estimated using magnetopneumography. The results indicate that the average clearance rate was 20% per yr. The individual clearances varied between 10 and 30% per yr. Improvements in hygiene in the shipyard were clearly seen in the changes of lung retention rates.

Eighty-three full-time stainless steel and 29 mild steel welders from one shipyard were examined clinically, and their lung function was measured. The stainless steel welders had used both tungsten inert-gas (low-fume concentration) and manual metal-arc (MMA) (high-fume concentration) welding methods. The individual exposure of the welders was estimated based on the time spent doing MMA welding, the amount of retained contaminants in the lungs (magnetopulmography), and urinary chromium excretion. The results suggest that there is a greater prevalence of small airway disease among shipyard mild steel MMA welders than among stainless steel welders. Among the stainless steel welders the impairment of lung function parameters was associated with the MMA welding method. The type of welding, then, is important when the health hazards of welders are studied, and welders cannot be regarded as a single, homogeneous group.

The magnetic method of measuring the amount of lung retained contaminants as well as urinary chromium and nickel determinations have been performed among 83 stainless steel (SS) welders who have used matural metal arc (MMA) and tungsten inert gas (TIG) welding techniques. The welders were divided into four groups according to the time percentage used for MMA welding. Only exposure to MMA/SS welding fumes resulted in clearly elevated chromium concentrations in the urine, the correlation coefficient between the values of urinary chromium and MMA/SS percentage being very significant (P < 0.001). Among the smokers the urinary chromium values were increased (P < 0.05) perhaps owing to contaminated cigarettes. In many workplaces the urinary chromium values of several welders exceeded the value of 30 μg/l which is the recommended reference value in Finland. Owing to the solubility properties of nickel compounds in SS welding fumes urinary nickel concentrations were only slightly elevated among MMA/SS welders, and therefore, the urinary nickel determinations do not reflect the level of exposure to nickel compounds. The measured average remanent magnetic field of the chest area correlated well (P < 0.01) with the use of the MMA technique. A very significant correlation (P < 0.001) existed between the average remanent magnetic fields of the chest and the urinary chromium values of MMA/SS welders.