A hot filament chemical vapor deposition (HFCVD) method has been used to investigate the effects of atomic hydrogen and active carbon species on the growth of 1mm vertically aligned single-walled carbon nanotubes (VA-SWNTs). Isotopic shifts of the tangential phonon mode of SWNTs indicate that SWNT growth occurs primarily via reactions of acetylene and ethylene. The authors find that the presence of atomic hydrogen and active carbon species such as ethylene and acetylene appears to be essential for both nucleation and growth of VA-SWNTs in this HFCVD.

A hot filament chemical vapor deposition method has been developed to grow vertical array single-walled carbon nanotubes (SWNTs). In this study, a hot filament (temperature greater than 2000 degrees C) was used to activate gas mixtures of hydrogen and carbon containing species at sub-atmospheric pressures. Silicon substrates decorated with islands of iron were directly inserted into a preheated furnace in which a hot filament is activating the gas. Vertical arrays of SWNTs are produced with diameters ranging from 0.78 to 1.6 nm. The samples were characterized with Raman and fluorescence spectroscopy and SEM and TEM microscopy.

A two-step process is utilized for cutting single-walled carbon nanotubes (SWNTs). The first step requires the breakage of carbon-carbon bonds in the lattice while the second step is aimed at etching at these damage sites to create short, cut nanotubes. To achieve monodisperse lengths from any cutting strategy requires control of both steps. Room-temperature piranha and ammonium persulfate solutions have shown the ability to exploit the damage sites and etch SWNTs in a controlled manner. Despite the aggressive nature of these oxidizing solutions, the etch rate for SWNTs is relatively slow and almost no new sidewall damage is introduced. Carbon-carbon bond breakage can be introduced through fluorination to ∼C(2)F, and subsequent etching using piranha solutions has been shown to be very effective in cutting nanotubes. The final average length of the nanotubes is approximately 100 nm with carbon yields as high as 70-80%.

A two-phase liquid-liquid extraction process is presented which is capable of extracting water-soluble single-walled carbon nanotubes into an organic phase. The extraction utilizes electrostatic interactions between a common phase transfer agent and the sidewall functional groups on the nanotubes. Large length-dependent van der Waals forces for nanotubes allow the ability to control the length of nanotubes extracted into the organic phase as demonstrated by atomic force microscopy.

The oxidation reaction of piranha solutions with purified HiPco carbon nanotubes was measured as a function of temperature. At high temperatures, piranha is capable of attacking existing damage sites, generating vacancies in the graphene sidewall, and consuming the oxidized vacancies to yield short, cut nanotubes. Increased reaction time results in increasingly shorter nanotubes. However, significant sidewall damage occurs as well as selective etching of the smaller diameter nanotubes. On the other hand, room-temperature piranha treatments show the capability of cutting existing damage sites with minimal carbon loss, slow etch rates, and little sidewall damage. Combined with a method of introducing controlled amounts of damage sites, these room-temperature piranha solutions have the potential to yield an efficient means of creating short, cut nanotubes.