In nature, prehensile tails serve as versatile and essential appendages for animals, facilitating both grasping and enhanced mobility. Although existing robotic tails effectively contribute to mobility across a range of behaviors, they lack versatile object-grasping capabilities. Inspired by these biological capabilities, a soft robotic prehensile tail is presented that uniquely integrates object manipulation with dynamic mobility enhancement for quadrupedal robots. This robotic tail offers a threefold stiffness variation and achieves large-angle bending ($\sim 636^{\circ }$) at the tail tip, thereby enabling secure and adaptable grasping. By adjusting its stiffness, the tail can conform to various shapes in a soft state and lift objects of different weights in a stiff state, demonstrating versatile grasping. The stiffened tail reliably supports the robot's body load (e.g., when hanging on a rod) and facilitates rapid, precise dynamic adjustments. Moreover, a novel synergy is revealed whereby grasped objects increase the tail's inertial effects, thereby enhancing the robot's dynamic capabilities during rapid maneuvers—a unique feature that transforms manipulation tasks into mobility advantages.
This research presents a novel design of a four-bar mechanism featuring a variable stiffness link (VSL) as the output component, aimed at enabling diverse end-effector trajectories without modifying the link length or moment input. By employing both single-beam and multi-section beam configurations within a large deflection model, the study investigates the effect of varying link stiffness under constant load and geometric conditions on the mechanism's trajectory outcomes. The proposed design was validated through both numerical modeling and experimental testing of a built prototype. The findings confirm the prototype's alignment with theoretical predictions, highlighting the VSL's key role in significantly enhancing the adaptability and application range of four-bar mechanisms. This advancement circumvents the traditional constraints of fixed-trajectory mechanisms, proposing a versatile, efficient, and cost-effective solution for complex motion applications in compliant mechanism design.
Variable stiffness grippers can adapt to objects with different shapes and gripping forces. This paper presents a novel variable stiffness gripper (VSG) based on the Fin Ray effect that can adjust stiffness discretely. The main structure of the gripper includes the compliant frame, rotatable ribs, and the position limit components attached to the compliant frame. The stiffness of the gripper can be adjusted by rotating the specific ribs in the frame. There are four configurations for the gripper that were developed in this research: a) all ribs OFF (Flex) mode; b) upper ribs ON and lower ribs OFF (Hold) mode; c) upper ribs OFF and lower ribs ON (Pinch) mode; d) all ribs ON (Clamp) mode. Different configurations can provide various stiffness for the gripper's finger to adapt the objects with different shapes and weights. To optimize the design, the stiffness analysis under various configurations and force conditions was implemented by finite element analysis (FEA). The 3-D printed prototypes were constructed to verify the feature and performance of the design concept of the VSG compared with the FEA results. The design of the VSG provides a novel idea for industrial robots and collaborative robots on adaptive grasping.
Variable stiffness manipulators balance the trade-off between manipulation performance needing high stiffness and safe human-robot interaction desiring low stiffness. Variable stiffness compliant links provide a solution to enable this flexible manipulation function in human-robot co-working scenarios. In this paper, we propose a novel variable stiffness link based on discrete variable stiffness units (DSUs). A DSU is a parallel guided beam that can adjust stiffness discretely by changing the cross-sectional area properties of the hollow beam segments. The variable stiffness link (named Tri-DSU) consists of three tandem DSUs to achieve eight stiffness modes and a maximum stiffness change ratio of 31. To optimize the design, stiffness analysis of the DSU and Tri-DSU under various configurations and forces was performed by a derived theoretical model compared with finite element analysis (FEA). The analytical stiffness model is derived using the approach of serially connected beams and superposition combinations. It works not only for thin-walled flexure beams but also for general thick beam models. 3-D printed prototypes were built to verify the feature and performance of the Tri-DSU in comparison with the FEA and analytical model results. It’s demonstrated that our analytical model can accurately predict the stiffnesses of the DSU and Tri-DSU within a certain range of parameters. The developed variable stiffness link method and analytical model are extendable to multiple DSUs with different sizes and parameter configurations to achieve modularization and customization. The advantages of the stiffness change mechanism are rapid actuation, simple structure, and compact layout. These methods and results provide a new conceptual and theoretical basis for the development of new reconfigurable cobot manipulators, variable stiffness structures, and compliant mechanisms.