We are developing a novel concentrating solar electricity-generating technology that is both modular and dispatchable. Solar ThermoElectricity via Advanced Latent heat Storage (STEALS) uses concentrated solar flux to generate high-temperature thermal energy, which directly converts to electricity via thermoelectric generators (TEGs), stored within a phase-change material (PCM) for electricity generation at a later time, or both allowing for simultaneous charging of the PCM and electricity generation. STEALS has inherent features that drive its cost-competitive scale to be much smaller than current commercial concentrating solar power (CSP) plants. Most obvious is modularity of the solidstate TEG, which favors smaller scales in the kilowatt range as compared to CSP steam turbines, which are minimally 50 MWe for commercial power plants. Here, we present techno-economic and market analyses that show STEALS can be a cost-effective electricity-generating technology with particular appeal to small-scale microgrid applications. We evaluated levelized cost of energy (LCOE) for STEALS and for a comparable photovoltaic (PV) system with battery storage. For STEALS, we estimated capital costs and the LCOE as functions of the type of PCM including the use of recycled aluminum alloys, and evaluated the cost tradeoffs between plasma spray coatings and solution-based boron coatings that are applied to the wetted surfaces of the PCM subsystem. We developed a probabilistic cost model that accounts for uncertainties in the cost and performance inputs to the LCOE estimation. Our probabilistic model estimated LCOE for a 100-kWe STEALS system that had 5 hours of thermal storage and 8-10 hours of total daily power generation. For these cases, the solar multiple for the heliostat field varied between 1.12 and 1.5. We identified microgrids as a likely market for the STEALS system. We characterized microgrid markets in terms of nominal power, dispatchability, geographic location, and customer type, and specified additional features for STEALS that are needed to meet the needs of this growing power market.

We report on a new modular, dispatchable, and cost-effective solar electricity-generating technology. Solar ThermoElectricity via Advanced Latent heat Storage (STEALS) integrates several state-of-the-art technologies to provide electricity on demand. In the envisioned STEALS system, concentrated sunlight is converted to heat at a solar absorber. The heat is then delivered to either a thermoelectric (TE) module for direct electricity generation, or to charge a phase change material for thermal energy storage, enabling subsequent generation during off-sun hours, or both for simultaneous electricity production and energy storage. The key to making STEALS a dispatchable technology lies in the development of a "thermal valve," which controls when heat is allowed to flow through the TE module, thus controlling when electricity is generated. The current project addresses each of the three major subcomponents, (i) the TE module, (ii) the thermal energy storage system, and (iii) the thermal valve. The project also includes system-level and techno-economic modeling of the envisioned integrated system and will culminate in the demonstration of a laboratory-scale STEALS prototype capable of generating 3kW(e).

N- and p-type filled-skutterudite materials prepared for thermoelectric power generation modules were analyzed by neutron diffraction at the POWGEN beam line of the Spallation Neutron Source (SNS) and X-ray diffraction (XRD). The skutterudite powders were processed by melt spinning, followed by ball milling and annealing. The n-type material consists of Ba–Yb–Co–Sb and the p-type material consists of Di–Fe–Ni–Sb or Di–Fe–Co–Sb (Di = didymium, an alloy of Pr and Nd). Powders for prototype module fabrication from General Motors and Marlow Industries were analyzed in this study. XRD and neutron diffraction studies confirm that both the n- and p-type materials have cubic symmetry. Structural Rietveld refinements determined the lattice parameters and atomic parameters of the framework and filler atoms. The cage filling fraction was found to depend linearly on the lattice parameter, which in turn depends on the average framework atom size. This knowledge may allow the filling fraction of these skutterudite materials to be purposefully adjusted, thereby tuning the thermoelectric properties.

A high-temperature Harman technique for measuring material ZT , or thermo- electric figure of merit, with increased measurement accuracy is presented. Traditional Harman tests are sensitive to radiation heat losses at elevated temperature, and measurement errors are minimized by applying current in positive and negative polarities while thermally sinking the sample base to a constant temperature for both polarities (referred to here as bottom temperature match, BTM). Since the sample top temperature differs between polarities in BTM, the heat losses are not equivalent and still add error to the ZT measurement. A modification is presented in which the sample base temperature is adjusted until the sample top temperature is the same in both polarities (referred to as top temperature match, TTM). This ensures that heat losses from the top of the sample are nearly identical and cancel out of the ZT calculation. A temperature-controlled radiation guard maintained at the sample top temperature is employed to minimize radiation loss and increase ZT calculation accuracy. Finite-element analysis (FEA) models suggest that ZT errors less than 5% for Bi 2 Te 3 alloys tested at 250°C are achievable, a 30% improvement over the conventional BTM approach. Experimental results support these trends.

A Standard Reference Material (SRM™) for the Seebeck coefficient is critical for inter-laboratory data comparison and for instrument calibration. To develop this SRM™, we have conducted an international round-robin measurement survey of two candidate materials—undoped Bi2Te3 and constantan (55% Cu and 45% Ni alloy). Measurements were performed in two rounds by twelve laboratories involved in active thermoelectric research using a number of commercial and custom-built measurement systems and techniques. We report the results of these measurements and the statistical analysis performed. Based on this extensive study, we have selected Bi2Te3 as the prototype standard material.