Predicting the extreme hydrodynamic response of porous and architected lattice materials is a fundamental challenge in high energy density physics, where shock-induced pore collapse, baroclinic vorticity, and anomalous kinetic and thermodynamic states must be resolved across multiple scales. Traditional high-fidelity hydrocodes are computationally prohibitive for large-scale design exploration in applications like planetary defense and inertial confinement fusion. We present a multi-field spatio-temporal model (MSTM) designed to overcome the limitations of standard machine learning surrogates, which often fail to capture the sharp gradients and non-linear field couplings characteristic of shock propagation. By training on high-fidelity, multiscale multiphysics data, MSTM simultaneously evolves seven coupled thermodynamic and kinetic fields, including pressure, temperature, density, and velocity, across complex material architectures. Our framework demonstrates strong predictive performance on held-out cases within the studied simulation setting, including anomalous responses such as counterintuitive post-shock density reductions and localized hotspot formation, with mean root-mean-square errors as low as 1.4%. The model's multi-field formulation maintains low mass-conservation error and improved interface agreement over long autoregressive rollouts, outperforming single-field models by 94% in structural fidelity. This framework enables a 1000 & times; reduction in time to solution, providing a practical pathway for rapid analysis and optimization of energy dissipation and momentum transfer in meso-structured media.
Micro-architected structures are increasingly valued for their light weight and tunable mechanical properties; this class of material includes sheet structures like the Schöen gyroid and beam lattices like the octet. For design purposes, it is critical to understand how to tune the relative density (RD) to obtain desired mechanical properties. This study investigates the mechanical response of Ti-6Al-4V gyroid structures, spanning a broad range of RDs (0.03–0.90), unit cell sizes (1–4 cm), and sheet thicknesses (0.2–7.8 mm). Results demonstrate that the classical Gibson-Ashby power law scaling between RD and modulus and yield stress does not adequately capture the response over a wide range of RDs, nor does it extrapolate correctly to the fully dense solid. Analytical models, in concert with experimental results and high-fidelity finite element calculations, show that the deviation from Gibson-Ashby reflects a transition from structure-dominated to material-dominated behavior. Distinctions are drawn between scaling relationships and property-porosity models, and an analytical model is proposed to better capture the evolution of mechanical properties with RD. These observations are mirrored in other architected topologies, like the octet, and highlight the importance of understanding the relationship between mechanical properties and geometry for design purposes.
Additively manufactured lattice metamaterials offer design versatility in strength and energy absorption and provide an additional degree of freedom through the selection of the lattice topology. Under quasistatic loading, the unit cell structure can strongly affect the stiffness, yield, and post-yield behavior, but whether and to what degree the effect of lattice topology persists into dynamic loading scenarios, up to the compaction shock regime, has not been established. LLNL's ALE3D hydrocode was used to perform a computational investigation of dynamic loading in multiple lattice types, including the gyroid, octet, Schwarz D, and rhombic dodecahedron, under impact velocities from 0.25 to 2.25 km/s. Shock Hugoniots for each lattice topology are generated and compared, suggesting that above a critical velocity, distinctions between architectures may not persevere and compacted lattices behave similarly. To investigate the transition between topology-dependent quasistatic compression and the topology-independent regime above the critical velocity, a onedimensional elastic-linear hardening plasticity-densified solid (E-LHP-DS) shock model for lattice materials was developed that relies upon confined compression to link the quasistatic and shock mechanics. Unlike similar works, the model does not assume rigid behavior prior to yield or locking behavior at densification, allowing a richer exploration of lattice mechanics. With only six parameters, the analytical model simultaneously fit quasistatic confined compression simulations for relative densities 0.1 <= rho <= 0.9 and predicted dynamic compaction behavior to traverse several distinct shock modes, each defined by a critical impact speed (equivalently, critical stresses). Comparing the numerical results to the one-dimensional E-LHP-DS shock model predictions suggests that the topology-independence under strong shocks is linked to the onset of densification, which can be predicted based on quasistatic confined compression results.
Owing to their ability to provide tunable mechanical responses, lattice materials are frequently studied to elucidate their response to static and dynamic loads. However, these roles are typically in opposition: static loads must be supported sufficiently far away from the onset of buckling or yielding, whereas dynamic loads are typically ameliorated by crushing of the lattice, which provides excellent energy-absorption due to the large plastic deformation accompanying densification. In contrast, this work considers the octet truss as an exemplar topology, in a structural role where it must simultaneously support static loads while enduring high-amplitude impulsive loads. This study focuses on the ability to withstand impulsive loads without yielding, an essential prerequisite to enduring dual loading. Computational studies using the ALE3D hydrocode were performed to examine the response of the octet truss under a short temporal width impulse shape associated with laser-driven shocks. A key finding was that covering the lattice with a solid face sheet and treating this face sheet thickness as a design variable allows the Taylor-like pulse to be attenuated prior to entering the weaker lattice, at the cost of added mass up front. Experimental validation was accomplished by laser-driven shock testing, using octet trusses printed out of Ti-5Al-5V-5Mo-3Cr. The results show that for a given quantity of mass, the attenuation is maximized when as much mass as possible is moved into the face sheet, leaving a more slender lattice structure. The effect of placing mass in the face sheet rather than lattice beams dominates the effect of relative density, to the point where a low-mass structure with most of the mass concentrated in the face sheet can outperform a high-mass structure with most of the mass in the lattice. By further understanding the propagation of short pulse width waves within under-dense structures, this study expand the domain of applicability of such structures, including lattice materials, to challenging dual-loading regimes spanning decades of strain rates.
Time-integrated radiography using MeV Bremsstrahlung X-ray sources is the norm for imaging during system-level testing of components and structures under dynamic condition. One source of error in the analysis of the time-integrated radiography data sets stems from motion blur which smears out sharp interfaces to a greater degree with longer exposure times, which become necessary to provide sufficient signal-to-noise with low X-ray penetration of objects of interest. To quantify motion blur, a 1D shock wave through PMMA was investigated experimentally at The Dynamic Compression Sector at The Advanced Photon Source (DCS@APS) with tapered broadband and 25.46 +/- 1.06 keV narrowband X-rays. Four cameras with different exposure times were used for each experiment to compare the effect that exposure time has on motion blur. In addition, our methodology to accurately simulate motion blur in terms of transmission and shape is presented and compared to our experimental results and quantified. There is a high level of agreement between the experimental and simulation results across the range of data sets investigated in this study with a percent difference range of 0.29-1.31% for the four shots. The methodology of this work serves as a steppingstone towards a physically validated model that could be used in conjunction with experimental results to deconvolve physical parameters, densities, and interfaces of interest in a way that would not be possible with experimental results alone.
We examine the strength and propensity for shear localization in commercial purity vanadium. Recent miniature split and direct impact Hopkinson bar and gas-gun-based hole-closure experiments are used to access material response at strain rates up to similar to 10(6)/s and to strains in excess of unity. Calibrated MTS and PTW models are able to capture experimental results without using modeling features for a pronounced upturn in strength with increasing strain rate. The models calibrated here predict vanadium to be resistant to shear localization, consistent with results in the hole-closure experiments.
The properties of crystalline materials often depend on directionality and operating conditions. Specifically, the strength of materials can depend anisotropically on crystal direction and the loading condition. To probe these effects, a preliminary series of high strain-rate (>105/s) strength plate-impact hole closure experiments were performed on high purity single crystal Tantalum cubes. The orientation of the single crystals with respect to impact/loading were varied to provide data to inform crystal plasticity modeling efforts. The experiments consist of in-situ high-resolution X-ray radiographic imaging of the hole collapse under dynamic compression conditions to infer the material strength via its resistance to closure at increasing levels of plastic strain. The experiments are compared against hydrocode simulation predictions. A comparison with simple elastic perfectly plastic strength model predictions is presented to elucidate the response of the different crystal orientations at high strain-rate and large plastic strains.
Accurate crystal plasticity models that faithfully capture the behavior of single crystals under a wide range of loading conditions, such as loading direction, strain rate, and temperature, are still lacking. Here we introduce a novel approach in which a crystal plasticity (CP) model is informed directly from and calibrated to large-scale quantum-accurate MD simulations in which single crystal BCC Ta serves as a testbed material. By analyzing our large set of MD simulations several key insights are obtained leading us to modify constitutive assumptions in order to address deficiencies of existing CP models. Importantly, we observe that the standard notion of fixed slip systems - pairs of slip directions and slip planes - is inadequate for describing high-rate plasticity in BCC tantalum at room temperature. Instead, pencil glide defined as dislocation motion in the maximum resolved shear stress planes (MRSSP) of each Burgers vector is fully consistent with our MD simulation data while providing significant simplifications of the constitutive relations. Our resulting new CP model closely matches the behavior of single crystals observed in high-rate MD simulations while being fully consistent with lower rate experimental results.
The changes in both the grain boundary area and grain boundary energy that occur during grain growth have been measured in polycrystalline Ni using high energy diffraction microscopy. In addition to the reduction of grain boundary area, the average grain boundary energy decreases as higher energy grain boundaries are replaced by lower energy grain boundaries. This energy dissipation mechanism influences grain boundary migration and might explain the absence of a correlation between grain boundary curvature and migration velocity. Classical studies of isotropic grain growth in polycrystals have been based on the idea that grain boundary (GB) migration is driven by the product of the GB energy and curvature. [1,2] While support for this foundational concept is certainly found in studies of bicrystals [3] and simulations [4], recent experimental evidence contradicts this idea. When measured curvatures and velocities were compared in Ni [5] and SrTiO3, [6] they were found to be uncorrelated. Similar observations were reported for alpha-Fe, [7] where the measured constant of proportionality between curvature and velocity did not behave in expected ways. The purpose of this letter is to present evidence that, during grain growth, the replacement of higher energy GBs by lower energy boundaries dissipates energy by a mechanism that is not related to curvature. This reduction of the average GB energy represents an additional driving force for grain growth. For a GB network comprised of N triangular mesh elements of area ai, the total free energy (F) is:
The science and engineering communities have significant interest in experimental platforms to evaluate and improve models for dynamic material deformation. While well-developed platforms exist, there are still gaps to fill for strain and strain rate conditions accessed during impact and other high-rate loading scenarios. To fill one such gap for strength measurements, a platform was recently developed that accesses high strain rate (≥105/s) and large strain (≥50%) conditions by measuring the transient closure of a cylindrical hole using in situ x-ray imaging. In the work reported here, further refinement of the platform is performed to reduce the potential effects of porosity and anelasticity on the measurement. This helps us to isolate the strength effects that are the focus of the experiment. The updated experimental configuration employs a two-layer flyer design and elongated target to reduce the magnitude of the tensile excursions associated with rarefaction wave interactions. This allows for a more direct assessment of strength models commonly used for dynamic simulations of metals. We apply the new technique to well-characterized tantalum material, allowing for a robust connection to other experimental techniques. Deformation localization can be a concern in large strain experiments, and to help inform future use of the experimental platform, we use simulations with a sub-zone treatment of shear banding to explore potential localization behavior. Overall, we develop and utilize an experimental configuration with improved isolation of strength effects that can be applied to an expanded range of materials.
In situ x-ray diffraction was performed on shock-generated microjets composed of Sn and Sn–4Ag. Under low pressure drives (∼21 GPa), a significant fraction of the jet volume was found to be in the β-Sn phase, and these crystallites were much smaller than the initial grain size of the material. Significant quantities of amorphous (molten) material were observed for higher drive pressures (∼25–35 GPa). The extent of melting at these pressures was greater than would be predicted for uniaxial shock loading. Diffraction patterns from the Sn–4Ag alloy showed a peak that is consistent with the expected Ag3Sn intermetallic phase. This peak remained evident under drive conditions where the sample was otherwise fully amorphous. This indicates a slushy or a mixed phase of liquid Sn and solid Ag3Sn. Given the eutectic character of this alloy, this observation is attributed to a kinetic limitation on the dissolution of Ag3Sn. This implies that a much broader range of drive conditions will lead to mixed phase jets and ejecta than would be predicted from the equilibrium melt boundary of such alloys.
For understanding material performance under dynamic loading, there is significant interest in the strain rate dependence of material response and in the degree to which high-rate response depends on initial material state. Experimental tests at high strain rates (>103/s) often use measurement of shape change to infer flow strength behavior. Given stress and strain heterogeneities, inferences about flow strength behavior from those observations are facilitated by comparisons with advanced simulations. A new plate impact-based experimental test is described, consisting of in situ X-ray imaging to observe the closure of a cylindrical hole during the passage of a pressure pulse of controlled amplitude and duration. With the goal of providing unique data regarding plastic response at high strain rates, the closure of the hole is measured through time using multi-frame imaging. A first set of experiments on copper examines the role of starting microstructure on material flow behavior. The experimental observations are compared with predictions from direct numerical simulations using the Preston-Tonks-Wallace (PTW) and the Mechanical Threshold Stress (MTS) flow strength models. The quantitative utility of the overall approach is demonstrated in that the results provide information about MTS model parameters associated with high-rate hardening behavior, with the parameters having been unconstrained by quasi-static experimental data.
Grain boundary velocity has been believed to be correlated to curvature, and this is an important relationship for modeling how polycrystalline materials coarsen during annealing. We determined the velocities and curvatures of approximately 52,000 grain boundaries in a nickel polycrystal using three-dimensional orientation maps measured by high-energy diffraction microscopy before and after annealing at 800°C. Unexpectedly, the grain boundary velocities and curvatures were uncorrelated. Instead, we found strong correlations between the boundary velocity and the five macroscopic parameters that specify grain boundary crystallography. The sensitivity of the velocity to grain boundary crystallography might be the result of defect-mediated grain boundary migration or the anisotropy of the grain boundary energy. The absence of a correlation between velocity and curvature likely results from the constraints imposed by the grain boundary network and implies the need for a new model for grain boundary migration.
Large-scale molecular dynamics (MD) simulations were carried out to investigate the shock-induced evolution of microstructure in Fe-based systems comprising single-crystal and layered Cu/Fe alloys with a distribution of interfaces. The shock compression of pure single-crystal Fe oriented along [110] above a threshold pressure results in a BCC (α) → HCP (ɛ) phase transformation behavior that generates a distribution of ε phase variants in the phase transformed region of the microstructure behind the shock front. The propagation of the release wave through a phase transformed ε phase causes a reverse ɛ → α phase transformation and renders a distribution of twins for the [110] oriented Fe that serve as void nucleation sites during spall failure. The simulations reveal that the α → ɛ → α transformation-induced twinning for shock loading along the [110] direction is due to a dominant ɛ phase variant formed during compression that rotates on the arrival of the release wave followed by a reverse phase transformation to twins in the α phase. The modifications in the evolution of the ɛ phase variants and twins in Fe behavior are also studied for Cu–Fe layered microstructures due to the shock wave interactions with the Cu/Fe interfaces using a newly constructed Cu–Fe alloy potential. The MD simulations suggest that interfaces affect the observed variants during shock compression and, hence, distributions of twins during shock release that affects the void nucleation stresses in the Fe phase of Cu/Fe microstructures.
In this work we demonstrate a method for leveraging high-fidelity, multi-physics simulations of high-speed impacts in a particular manufactured material to encode prior information regarding the impactor material's strength properties. Our simulations involve a material composed of stacked cylindrical ligaments impacted by a high-velocity aluminum plate. We show that deep neural networks of relatively simple architecture can be trained on the simulations to make highly-accurate inferences of the strength properties of the impactor material. We detail our neural architectures and the considerations that went into their design. In addition, we discuss the simplicity of our network architecture which lends itself to interpretability of learned features in radiographic observations.