Many high-value sectors must control acoustic/shock waves through a material, component, or assembly. These waves often require transmission across dissimilar materials through a bonding 'interlayer' or 'matching layer'. Epoxies are commonly used for this purpose, but they are ill-suited with low acoustic impedance. Particulate composites can improve many bulk material properties compared to pure epoxies, including their acoustic impedance, and can be functionally graded to alter properties through the composite thickness. In this study, tungsten-epoxy particulate composites with various tungsten volume fractions (<= 35%) were fabricated under either atmospheric or autoclave conditions and subsequently characterised to assess their potential as interlayer materials for wave propagation control. A novel approach to functional grading through gravitational segregation was also explored, with success in lower tungsten volume fractions (<= 10% and <= 20% for samples formed under atmospheric or autoclave conditions, respectively). Porosity, density, longitudinal sound speed, acoustic impedance, attenuation, and adhesive bond strength were measured, finding that autoclave samples offer reduced porosity and better functional grading control. Various desirable material property values/ranges were produced through controlling different processing parameters and composite compositions. This suggests particulate composites could be used to optimise desirable properties in bonding interlayers that require wave propagation control.
An extensive literature review, combined with practical experience of forensic testing, has identified several concerns regarding existing studies into skin simulants. These can be summarised as arising due to human skin being a highly complex, multi-layered and anisotropic material whose mechanical properties depend on many factors such as age and gender of the host. In many studies (and papers) essential information is missing. Although there is some parallelism between the studies, the reported energy density at perforation is very inconsistent (a function of the natural variation of skin properties alluded to above) and differs from 0,113 J/mm2 [1] to 0,239 J/mm2 [2]. Which is, in fact, a more than 100 % variation. Such a variation is arguably insufficient to enable accurate replication with a single simulant material. Combined with the missing common agreement about the energy density threshold between countries, laboratories and re-searchers, this analysis clearly identifies the need for an adjustable and / or customizable skin simulant. To-date, the most often used simulation material for human skin in ballistic testing is 'Chrome crusted cow hide' [3]. However, this is a natural material and, consequently therefore, inevitably physically variable in nature - both inter and intra hide. Ballistic tests on 10 chrome crusted cow hides using 4,5 mm BB's gave v50% ranging from 113 m/s to 200 m/s, an uncontrolled variability for forensic experiments. Hence, the authors examined a skin analogue that could be produced in-house, enabling tailoring to match the desired properties, and with improved consistency. To this end, a thin, 4 mm thick, layer of gelatine (30 - 45 wt%, increasing per 1 wt%) was studied. The ballistic resistance of the gelatine skin analogue was compared to the v50%'s published values in literature, with good agreement found as the gelatine concentration was varied. In comparison to the chrome crusted cow hides this suggests that this relatively simple and ac-cessible approach has potential to provide a more consistent standard.(c) 2023 Published by Elsevier B.V.
The most common method of analysing armour performance is the Depth of Penetration (DoP).However, this one-dimensional measurement does not provide insight into the method of penetration or energy absorbed by the target; the crater could be particularly narrow or very wide and yield the same DoP.Analysis of the crater through Crater Volume (CV) provides a more detailed metric to be used alongside DoP to visualise the crater, indicating whether energy was dispersed over a large area.CV provides a wider insight into how a material resisted penetration events, giving evidence of potential defeat mechanisms.Digital reconstruction of the craters using X-ray radiographs or Computed Tomography (CT) scanning can also provide a useful tool for computational models to be compared against.The simple calculation of CV through X-ray radiography and image processing has been demonstrated to be accurate to within ±6% of the CT scanned CV.Success in utilising this analytical tool was demonstrated through comparison of three armour configurations.A consistent difference in the ratio of DoP:CV was seen between steel targets, ceramic-steel targets and ceramic-air-steel targets, indicating variation in the defeat mechanism between the three target configurations.
Single impact perforation shots are well understood for various target materials and different shaped projectiles. Although considered a rare case, localised multi-impacts are not well understood as they involve both perforating and non-perforating impacts on the target. The lack of understanding of non-perforating impact on metallic materials makes it tough to predict the change in the material’s mechanical performance. Given the widespread use of metallic materials for protective applications, it is important to understand the material response when subject to multiple impacts. To determine the effect of a non-perforating shot on CR4 mild steel and establish a minimum energy impact that will define the transition point whereby the metal can no longer absorb energy a series of impact experiments were conducted. Results show a subsequent perforation event occurs at a lower than the experimentally determined perforation velocity. Results suggest that there could be a direct correlation between the material thickness and the critical crater depth (the depth of crater required to affect the materials ability to absorb energy, the measure of materials performance). As the crater depth increased from 3 mm to 8.5 mm for the first shot, the energy absorption of the steel plate reduced by 25%. This allowed the residual performance for CR4 mild steel to be quantified for a known impact crater, giving a 7% performance loss for every millimetre the critical crater depth grows beyond 3 mm until the point of failure.
This study investigates how environmental variables, such as temperature and rainfall, affect previously induced cut marks on burnt bones. This research used non-serrated and serrated blade knives to inflict trauma on Sus scrofa ribs ( n = 240). The bones were later burnt and left for 1 month in a taphonomic experimental facility. Qualitative and quantitative examinations were conducted using macroscopic and microscopic techniques to assess specific characteristics of the cut marks. Any changes to the dimension and morphology of the cut marks as well as their level of fragmentation were recorded. This study has led to three important outcomes: (1) identification of pre-existing cut marks is possible in reconstructed burnt bone fragments; (2) cut marks from different types of knife blades showed dissimilar responses to heat and the environment; and (3) specific environmental variables affect burnt bone fragmentation. These results have implications for trauma analysis on burnt remains in forensic anthropology casework.
The present paper presents a scanning electron microscope (SEM) analysis of the genesis and microarchitecture of experimentally induced cortical entry fractures in porcine scapulae impacted at velocities ranging from 54 to 897 m/s. SEM observation was conducted on polyurethane replicas cast from negative silicone moulds. Analysis of the sequence of fracture processes operative during projectile impact revealed the presence of ring cracks at the site of impact, confirming that penetration in sandwich bones is achieved by cone crack propagation. Despite impulsive loading, two forms of plastic deformation were identified in the cortical bone surrounding the entry fracture up to a maximum velocity of 871 m/s. Microscopic radial and concentric cracks were associated with projectile impact, and the role of pores and pits as stress concentrators was captured. Possible underlying mechanisms for the observed plastic deformation are described, and the diagnostic utility of SEM analysis is presented.
The response of microorganisms to high pressures is of growing interest in the literature, regarding areas of research including the sterilisation of foodstuffs, panspermia and, more generally, the study of extremophiles. When examining organisms under shock pressure, there are a number of caveats that need to be considered, including temperature and the nature of the shock wave front. Both of these caveats have been explored in this study through the application of the plate impact technique to create quasi-one-dimensional shock waves with controlled shock fronts through bacterial targets. This was achieved using typical planar flyer plates to study the dynamic pressure response of the bacterium, Escherichia coli NCTC 10538. Additionally, in order to create an adiabatic, off-Hugoniot loading path, a novel graded areal density flyer produced by the Surfi-Sculpt (R) approach was used to assess the effects of lowering temperature during shock on E. coli growth rates. The maximum temperature generated by a Surfi-Sculpt (R) flyer impact was 5 K less than that produced by the planar flyer analogue. Higher growth rates of bacterial colonies post-impact by the Surfi-Sculpt (R) flyer compared to those by the planar flyer were observed, with this behaviour determined to be a possible function of the nature, although temperature was also decreased with the use of this adiabatic ramp loading technique. In an effort to purposefully increase pressure and temperature for the E. coli samples, a modified form of a previously developed bacterial encapsulation system was also employed in this study, allowing pressures of up to 10 GPa and growth rates of up to 0.09% to be reached.
Detailed information on skeletal trauma analysis of burned bone is important to ascertain the manner and cause of death in forensic casework. This research used three different knife types, one with a non-serrated blade, one a fine-serrated blade, and one a coarse-serrated blade, to inflict trauma to manually macerated Sus scrofa ribs (n = 240), and these ribs were later exposed to heat. Qualitative and quantitative analyses were conducted using macroscopic and microscopic techniques to assess specific characteristics of the cut marks. Differences in cut mark dimension and morphology of the ribs were investigated. After heat exposure, the cut marks on the rib samples remained recognisable and did not alter considerably. A level of dimensional and morphological preservation was reliant on the cutting action and the features of the knife blade as well as surrounding bone injury. The cut marks inflicted by the non-serrated blade remained recognisable despite exposure to the burning process. However, the cut marks inflicted by the coarse-serrated blade were likely to change significantly when exposed to heat. This study leads to two important results: (1) identification of pre-existing cut marks prior to heat exposure is possible in reconstructed burned bone fragments, and (2) cut marks from different types of knife blades showed dissimilar responses to heat. The outcomes obtained in this study stressed the need to adopt great care with the effects of heat on skeletal trauma analysis.
Production of ceramic armour solutions on-demand/in-theatre would have significant logistical and military advantages. However, even assuming that such technologies could be successfully deployed in the field, such near net-shape manufacturing technology is relatively immature compared to conventional sintering of ceramics. In this study, the ballistic performance of a series of additively manufactured (AM)/rapidly-prototyped (RP) alumina tiles of 97.2% of the density of Sintox FA™ were investigated using both forward- and reverse-ballistic experiments. These experiments, undertaken with compressed gas-guns, employed the depth-of-penetration technique and flash X-ray as primary diagnostics to interrogate both efficiency of penetration and projectile-target interaction, respectively. The RP alumina was found to exhibit useful ballistic properties, successfully defeating steel-cored (AP) 7.62 × 39 mm BXN rounds at velocities of up-to c.a. 850 m/s, while exhibiting comparable failure modes to conventionally sintered armour-grade Sintox FA™. However, where a <1% by vol. Cu dopant was introduced into the RP material failure modes changed dramatically with performance dropping below that of conventionally sintered alumina. Overall, the results from both sets of experiments were complimentary and clearly indicated the potential of such RP materials to play an active role in provision of real-world body armour solutions provided quality control of the RP material can be maintained.
The high pressure tolerance of cysts of Artemia salina was investigated up to several GPa in water. No survival was observed after exposure to 1.0GPa for 15min. After exposure to 2.0GPa for the same time duration, the hatching rate had recovered to 33%, but decreased to 8% following compression at 7.5GPa. This contrasts with results using Fluorinert as the pressure-transmitting medium where 80-88% recovery was observed. The lower survival rate in water is accompanied by swelling of the eggs, indicating that liquid H2O close to the ice-VI crystallization pressure penetrated inside the eggs. This pressure exceeds the stability limit for proteins and other key biomolecules components within the embryos that could not be resuscitated. Rehydration takes several minutes and so was not completed for all samples compressed to higher pressures, prior to ice-VI formation, resulting in renewed survival. However H2O penetration inside the shell resulted in increased mortality.
Dynamic tensile failure (spall) is known to be a highly microstructure-dependant phenomena. In particular, spall is greatly influenced by the availability of plastic deformation modes such as slip systems. Significant effort has been put into understanding spall in the common engineering BCC and FCC materials, however there is a relative paucity of data on such behaviour in the highly anisotropic HCP class of materials. Here, preliminary results pertaining to the dynamic behaviour of two important HCP materials, Ti-6Al-4V and Zr, are presented, with the aim of enhancing understanding of this complex class of materials.
The applicability of various materials as human tissue analogues has been a topic of increasing interest in recent years. It allows for more cost-effective experiments to be carried out, but also avoids ethical issues that would arise from using real human tissue. Synbone (R), a porous polyurethane material, is commonly used in ballistic experiments as a bone simulant, but until now has not been characterised in terms of its dynamic behaviour. Here, the Hugoniot equation-of-state (EOS) for Synbone (R) has been derived via a series of plate-impact experiments; highlighting the importance of the underlying material structure in terms of material collapse under high strain-rates. A compaction model was also used for a more extensive analysis of Synbone (R) and for further comparison of this material to solid polyurethane. This work following on from previous in-house studies of other tissue analogues - has provided useful data for future simulation of this material. In addition, comparison to dynamic data for other tissue and simulant materials has highlighted the importance of considering tissue as non-monolithic; each layer of tissue should ideally be represented by its own simulant in ballistic experiments. The equation-of-state (EOS) of Synbone (R) was found to be U-s = 0.33u(p) + 0.97; u(p) < 0.55 mu m s(-1) and U-s = 13.87u(p)(2) - 14.82u(p) + 5.21; 0.55 > u(p) < 0.95 mu m s(-1), while the compaction Hugoniot curve tended towards the Hugoniot for polyurethane at higher pressures.
Hydrostatic and hydrodynamic pressure loading has been applied to unicellular organisms for a number of years due to interest from food technology and extremophile communities. There is also an emerging interest in the response of multicellular organisms to high pressure conditions. Artemia salina is one such organism. Previous experiments have shown a marked difference in the hatching rate of these organisms after exposure to different magnitudes of pressure, with hydrostatic tests showing hatching rates at pressures up to several GPa, compared to dynamic loading that resulted in comparatively low survival rates at lower pressure magnitudes. In order to begin to investigate the origin of this difference, the work presented here has focussed on the response of Artemia salina to (quasi) one-dimensional shock loading. Such experiments were carried out using the plate-impact technique in order to create a planar shock front. Artemia cysts were investigated in this manner along with freshly hatched larvae (nauplii). The nauplii and cysts were observed post-shock using optical microscopy to detect motility or hatching, respectively. Hatching rates of 18% were recorded at pressures reaching 1.5 GPa, as determined with the aid of numerical models. Subjecting Artemia to quasi-one-dimensional shock loading offers a way to more thoroughly explore the shock pressure ranges these organisms can survive.
Tissue analogues employed for ballistic purposes are often monolithic in nature, e.g. ballistic gelatin and soap, etc. However, such constructs are not representative of real-world biological systems. Further, ethical considerations limit the ability to test with real-world tissues. This means that availability and understanding of accurate tissue simulants is of key importance. Here, the shock response of a wide range of ballistic simulants (ranging from dermal (protective/bulk) through to skeletal simulant materials) determined via plate-impact experiments are discussed, with a particular focus on the classification of the behaviour of differing simulants into groups that exhibit a similar response under high strain-rate loading. Resultant Hugoniot equation-of-state data (Us-up; P-v) provides appropriate feedstock materials data for future hydrocode simulations of ballistic impact events.
While a large body of work exists on the low strain-rate loading of biological systems such as bacteria, there is a paucity of information on the response of such organisms at high rates of deformation. Here, the response of a readily accessible strain of bacteria, Escherichia coli (E. coli), has been examined under shock loading conditions. Although previous studies have shown greatly reduced growth in shock conditions up to several GPa, relationships between loading conditions and bacterial response have yet to be fully elucidated. Initial results of a more rigorous investigation into the 1D shock loading response of E. coli are presented here, expectantly leading to a more comprehensive view of its behaviour when exposed to high pressures. Comparison has been drawn to provide insight into the importance of the nature of the loading regime to the survival of these biological systems.
In this paper in order to try and elucidate the effects of particle morphology on ballistic response of comminuted systems, a series of experiments were carried out via the use of powder compacts with differing initial particle morphologies. This approach provided a route to readily manufacture comminuted armour analogues with significantly different microstructural compositions. In this study pre-formed 'fragmented ceramic' analogues were cold-pressed using plasma-spray alumina powders with two differing initial morphologies (angular and spherical). These compacts were then impacted using 7.62 mm FFV AP (Fdrenade Fabriksverken Armour Piercing) rounds with the subsequent depth-of-penetration of the impacting projectile into backing Al 6082 blocks used to provide a measure of pressed ceramic ballistic response. When material areal density was accounted for via differing ballistic efficiency calculations a strong indication of particle morphology influence on post-impact ceramic properties was apparent. These results were reinforced by a separate small series of plate-impact experiments, whose results indicated that powder morphology had a strong influence on the nature of compact collapse. (C) 2016 Elsevier Ltd. All rights reserved.
Building on a substantial body of work on functionally graded materials in the literature, it has been previously shown that the use of graded areal density impactors, in conjunction with buffer materials, allows generation of ramp-wave loading profiles in impacted targets. Such off-principle-Hugoniot loading paths are of particular interest where control of one or more state variables (e.g. temperature) is desirable during the loading event. Previous attempts to produce suitable graded areal density impactors have focused on rapid prototyping techniques such as 3D printing. While suitable for small-scale production of impactors, such technologies are relatively immature. Instead, here a novel approach to creating graded areal density structures -- TWI Ltd.’s novel surface modification process, Surfi-Sculpt®, with a nominal surface spike distribution of 1.5 per mm2, has been employed to produce the required impactors. Initial experimental results are presented highlighting the potential of this experiment...
For both ethical and practical reasons accurate tissue simulant materials are essential for ballistic testing applications. A wide variety of different materials have been previously adopted for such roles, ranging from gelatin to ballistics soap. However, while often well characterised quasi-statically, there is typically a paucity of information on the high strain-rate response of such materials in the literature. Here, building on previous studies by the authors on other tissue analogues, equation-of-state data for the elastomeric epithelial/muscular simulant material Perma-Gel is presented, along with results from a series of ballistic tests designed to illustrate its impact-related behaviour. Comparison of both hydrodynamic and ballistic behaviour to that of comparable epithelial tissues/analogues (Sylgard (R) and porcine muscle tissue) has provided an insight into the applicability of both Perma-Gel and, more generally, monolithic simulants for ballistic testing purposes. Of particular note was an apparent link between the high strain-rate compressibility (evidenced in the Hugoniot relationship in the Us-up plane) and subsequent ballistic response of these materials. Overall, work conducted in this study highlighted the importance of fully characterising tissue analogues - with particular emphasis on the requirement to understand the behaviour of such analogues under impact as part of a system as well as individually. (C) 2016 Elsevier Ltd. All rights reserved.