An acoustic liner design incorporating single-hole perforate septa was evaluated by the NASA Langley Liner Physics Team. The design, termed the 'Simplified Septa' concept, incorporates embedded septa as found in traditional, multidegree-of-freedom liners. Generally, such septa are composed of multihole perforates or porous mesh, whereas this concept uses septa with one hole per cell. An optimization scheme was employed to determine septa placement and hole diameters based on a target impedance cost function. Versions of the concept are tested in the NASA Langley Normal Incidence Tube (NIT) to determine impedance and absorption spectra for swept tonal excitation at 120 and 140 dB. Experimental results are compared to predictions from a liner model based on the Zwikker-Kosten Transmission Line (ZKTL) code and show good agreement for no-flow conditions.

A series of normal incidence impedance tube tests are conducted to characterize the facesheet impedance differences between uniformly distributed and nonuniformly tightly packed hole layout patterns, defined here as "hole clustering." These hole clustered samples contain the same number of holes as their uniformly distributed counterparts but have much smaller edge-to-edge distances between holes, down to 0.01". Resonant frequency shifts between uniformly distributed and hole clustered samples are presented to demonstrate potential design benefits. Mass end correction differences between samples are also shown to better quantify differences in designs, including the effect of acoustic particle velocity. Hole clustered facesheets over an array of uniform depth chambers can provide significant reactance increases at minimal expense to resistance, thereby lowering resonant frequencies. Additionally, moving these hole clustered layouts toward common chamber corners provides additional resonance shifts to lower frequencies.

An acoustic liner optimization tool is developed for designing two degree of freedom (2DOF) liners with high absorption over a wide range of frequencies and sound pressure levels (SPLs). Two additively manufactured 2DOF liners (one constant and one variable chamber depth) are designed and printed with an embedded perforate layer as the septum. A normal incidence impedance tube study is performed to directly compare impedance and absorption spectra to a more traditionally manufactured 2DOF liner with embedded mesh-caps in phenolic honeycomb. Comparisons of test data to predictions are shown as well as SPL sensitivities for each acoustic liner. Broadband absorption is achieved with the 3D-printed 2DOF liner containing constant chamber depths, although due to current limitations in printed embedded perforate hole size, not as broad as the traditional mesh-cap liner. However, results also show that the performance of the 3D-printed, variable-chamber-depth sample is closer in quality to the mesh-cap liner absorption, demonstrating the viability of printed embedded perforates in novel concepts.

This paper presents findings from a study conducted under a challenge of the International Forum for Aviation Research (IFAR), which consists of partners from various national research labs around the world. A series of normal incidence impedance tube tests are performed to identify differences in acoustic impedance for various types of source excitations. These source types include single-tone, multitone, and broadband. To better understand these differences, six unique acoustic liners are tested using these source types at various sound pressure levels and frequencies. Multitone sources of up to five discrete frequencies at a time (both harmonic and nonharmonic excitations) are included. Predictions are also shown to assess capability of capturing source type in the acoustic liner design process. It is determined that impedance behavior due to single-tone and broadband source excitations is largely well-understood and predictable. Multitone source excitations, however, yield unpredictable impedance characteristics that appear highly dependent on the summed coherent waveform that is incident upon the acoustic liner. Future work on this topic is warranted to improve impedance prediction capability of multitone excitation.

The growth in air traffic and the commitment to sustainable aviation continue to provide new challenges to reducing aircraft noise levels. Acoustic liner design methodologies must therefore provide the capability to efficiently predict the acoustic benefits of novel liner configurations within complex aircraft nacelle geometries. A broadband acoustic liner optimization process has been developed and assessed through a series of design and experimental studies at increasing technology readiness levels. This work applies the design process to the aft-fan noise component and explores the effects of bypass duct bifurcations (e.g., the pylon and lower bifurcation). In addition to this new application, the design study is expanded to include the use of a commercially available duct propagation code. Despite the differences in the workflow for the two propagation codes, consistent optimized impedance spectra and in-duct attenuation predictions were obtained for several acoustic treatment options. The preliminary results are promising, and this work increases confidence in the enhanced broadband liner design methodology and lays the groundwork for complementary use of the codes in future studies. The potential benefits of acoustic treatment on the upper and lower bifurcations are also explored. The knowledge gained through this preliminary stage of the liner design process will be used to guide the identification of candidate liner designs for a future static engine test.

This study explores the effects of increasing the cell size for large-cell acoustic liners. Tests are conducted in the NASA Langley Grazing Flow Impedance Tube to evaluate liners with increasingly larger cell dimensions (up to 2” x 4” cross-section). Conventional impedance eduction confirms that liners with 2” x 3” cells (or larger) must be evaluated using nonlocally reacting assumptions. In addition, due to the sound propagation within cavities, the liners must be modeled using higher fidelity techniques. Thus, grazing flow duct and acoustic liner are modeled simultaneously using finite element methods. The facesheet is modeled using a transfer impedance, while the rest of the domain is modeled using the convected Helmholtz equation. The acoustic pressures predicted are shown to compare favorably with those measured in the Grazing Flow Impedance Tube.