The present study investigated the influence of Y2O3 addition by mechanical alloying (MA) on the microstructure evolution of a BCC High Entropy Alloy (HEA). The characterisation and mechanical properties of the alloy were explored using X-ray diffraction, SEM, EBSD, and nano-indentation. The sintered Al1.8CoCrCu0.5FeNi HEA shows a microstructure formed by an ordered BCC phase (Al-rich) and a second disordered BCC (Cr-rich), while a minor FCC (Cu-rich) appears. These BCC phases show a wide morphology evolution from cuboidal and wave-like structures to irregular shapes. The minor FCC phase also adopts several morphologies as the MA is performed. The introduction of oxide reinforcements and microstructure refinement through mechanical alloying yields a change in phase quantification and grain structure. In accordance with the hardness and elastic modulus values from ordered/disordered BCC phases, the disordered BCC shows higher values than the ordered one. The grain size reduction as well as the solid solution strengthening from the microstructure evolution consequence of the MA are shown to be the main contributors to the increase in hardness and elastic modulus in the consolidated samples.
Intermetallic alloys such as titanium aluminides (TiAl) are potential materials for aerospace applications at elevated temperatures. TiAl intermetallics have low weight and improved efficiency under aggressive environments. However, there is limited information about wear behavior of these alloys and their microstructure. The present work aims to study the influence of the microstructure in the tribological behavior of TiAl intermetallic alloy (45Al-2Mn-2Nb(at%)-0.8 vol%TiB2). Wear tests were performed on samples manufactured by centrifugal casting (CC) and hot isostatic pressure (HIP). Reciprocating sliding wear test was carried out for TiAl, it was combined with different loads and frequencies. Wear tracks were analyzed through opto-digital microscopy and electron microscopy (SEM). The results obtained reveal that CC intermetallics present the lowest volume wear lost, approximately 20% less than HIP intermetallics. This good behavior could be related to the high hardness material, associated with the main microstructure where CC intermetallic has nearly lamellar microstructure and HIP intermetallics present duplex microstructure.
One of the attractive characteristics of high entropy alloys (HEAs) is the ability to tailor their composition to obtain specific microstructures and properties by adjusting the stoichiometry to obtain a body-centered cubic (BCC) or face-centered cubic (FCC) structure. Thus, in this work, the target composition of an alloy of the FeCrCoNi family has been modified by adjusting the Al/Cu ratio in order to obtain a BCC crystalline structure. However, processing conditions always play a key role in the final microstructure and, therefore, in this work, the microstructure evolution of FeCrCoNiAl1.8Cu0.5 HEA sintered by different powder metallurgy (PM) techniques has been investigated. The techniques used range from the conventional PM sintering route, that uses high heating rates and sintering times, going through a fast sintering technique such as spark plasma sintering (SPS) to the novel and promising ultrafast sintering technique electrical resistance sintering (ERS). Results show that the increase in the processing time favours the separation of phases and the segregation of elements, which is reflected in a substantial change in the hardness of the alloy. In conclusion, the ERS technique is presented as a very promising consolidation technique for HEA.
The search for cheap, corrosion-resistant, thermally-mechanically stable functional magnetic materials, including soft magnetic and magneto-caloric materials has led to research focused on high entropy alloys (HEAs). Previous research shows that alloying elements with negative enthalpies of mixing can facilitate a second-order phase transition. On the other side of the spectrum, compositional segregation cause by positive enthalpy of mixing alloying additions (such as Cu) may also be used to tune magnetic properties. This paper studies the structural, magnetic and magneto-caloric effect of the FCC alloys CoFeNiCr (y) Cu (x) (x = 0.0, 0.5, 1.0 and 1.5, y = 0.0, 0.8 and 1.0) to tune these properties with Cu and Cr alloying. Scanning electron microscopy of the compositions show nanoparticles forming within the grains as the Cu concentration increases. Cr addition to CoFeNiCu1.0 has a larger effect on the magnetic and magneto-caloric properties compared to the Cu addition to CoFeNiCr1.0. The addition of Cu (x = 0.5) to CoFeNiCr1.0 improved both the saturation magnetisation and Curie temperature; addition of Cr (y = 1.0) to CoFeNiCu1.0 decreased the Curie temperature by 900 K. All alloys were determined to have a second-order phase transition around their Curie temperature. The refrigerant capacity at 2 T was found to be similar to existing HEAs, although the Curie temperatures were lower than room temperature. Based on this data the CoFeNiCr0.8Cu composition was fabricated to increase the Curie temperature towards 300 K to explore these HEAs as new candidates for room temperature magneto-caloric applications. The fabricated composition showed Curie temperature, saturation magnetisation, and refrigerant capacity increasing with the small reduction in Cr content.
The structure of FeCoNiCrAl1.8Cu0.5 high-entropy alloys (HEA) obtained by two different routes has been studied. The selection of the composition has followed the Hume–Rothery approach in terms of number of itinerant electrons (e/a) and average atomic radius to control the formation of specific phases. The alloys were obtained either from a mixture of elemental powders or from gas-atomised powders, being consolidated in both cases by uniaxial pressing and vacuum sintering at temperatures of 1200 °C and 1300 °C. The characterization performed in the sintered samples from both types of powder includes scanning electron microscopy, X-ray diffraction, differential thermal analysis, and density measurements. It was found that the powder production techniques give similar phases content. However, the sintering at 1300 °C destroys the achieved phase stability of the samples. The phases identified by all techniques and confirmed by Thermo-Calc calculations are the following: a major Co-Ni-Al-rich (P1) BCC phase, which stays stable after 1300 °C sintering and homogenising TT treatments; a complex Cr-Fe-rich (P2) B2 type phase, which transforms into a sigma phase after the 1300 °C sintering and homogenising TT treatments; and a very minor Al-Cu-rich (P3) FCC phase, which also transforms into Domain II and Domain III phases during the heating at 1300 °C and homogenising TT treatments.
According to literature, a High Entropy Alloy (HEA) has close to equimolar composition and forms mostly fcc and/or bcc phases as well as solid solutions, i.e. the elements take random occupations on available lattice sites. In this paper we report studies on HEAs of the CoCrFeNiPd system. All alloys have been found to, contrary to what has been reported earlier in literature, consist of four different phases, three of them of fcc type. The relative amounts of the different phases depend on Pd concentration. The different phases seem to be fully interconnected.