From nanoscale devices including sensors, electronics, or biocompatible coatings to macroscale structural, automotive or aerospace components, fundamental understanding of plasticity and fracture can guide the realization of materials that ensure safe and durable performance. Identifying the role of atomic-scale plasticity is crucial, especially for applications relying on brittle ceramics. Here, stress-intensity-controlled atomistic simulations of fracture in cubic Ti1-xAlxN model systems demonstrate how & Aring;-scale plasticity - manifested as lattice distortions, phase transformation, nucleation and emission of dislocations - substantially affects the macroscale fracture toughness (K-Ic) and fracture strength (sigma(f)) of brittle ceramics. The extent of plastic deformation in Ti1-xAlxN increases monotonically with the Al content (x), due to a corresponding decrease in cubic -> hexagonal polymorph transition energies and unstable stacking fault energies. Overall, plasticity positively affects the mechanical properties, resulting in optimal combinations of strength and toughness for x approximate to 0.6. However, for x exceeding similar to 0.7, the benefits of plasticity diminish. The initial rise followed by a decline in K-Ic(x) and sigma(f)(x) is explained based on the interplay between phase transformation, shear-induced faulting, and tensile cleavage on the easiest fracture plane. The results highlight the impact of atomic-scale plasticity on observable properties and point to strategies for toughening ceramics through control of polymorph competition.

We investigated the high temperature decomposition behavior of wurtzite phase Ti$_{1-x}$Al$_{x}$N films using experimental methods and first-principles calculations. Single phase metastable wurtzite Ti$_{1-x}$Al$_{x}$N (x = 0.65, 0.75, 085 and 0.95) solid solution films were grown by cathodic arc deposition using low duty cycle pulsed substrate-bias voltage. First-principles calculated elastic constants of the wurtzite Ti$_{1-x}$Al$_{x}$N phase show a strong dependence on alloy composition. The predicted phase diagram shows a miscibility gap with an unstable region. High resolution scanning transmission electron microscopy and chemical mapping demonstrate decomposition of the films after high temperature annealing (950$^{\circ}$C), which resulted in nanoscale chemical compositional modulations containing Ti-rich and Al-rich regions with coherent or semi coherent interfaces. This spinodal decomposition of the wurtzite film causes age hardening of 1-2 GPa.

Data-driven approaches are becoming increasingly valuable for modern science, and they are making their way into industrial research and development (R&D). Supervised machine learning of statistical models can utilize databases of materials parameters to speed up the exploration of candidate materials for experimental synthesis and characterization. In this paper we introduce the HADB database, which contains properties of industrially relevant chemically disordered hard-coating alloys, focusing on their thermodynamic, elastic and mechanical properties. We present the technical implementations of the database infrastructure including support for browse, query, retrieval, and API access through the OPTIMADE API to make this data findable, accessible, interoperable, and reusable (FAIR). Finally, we demonstrate the usefulness of the database by training a graph-based machine learning (ML) model to predict elastic properties of hard-coating alloys. The ML model is shown to predict bulk and shear moduli for out out-of-sample alloys with less than 6 GPa mean average error.

The wurtzite phase of TiAlN has been known to form in industrial grade coatings with high Al content; yet, a significant knowledge gap exists regarding its behavior at high temperatures and the impact of defects on its properties. Specifically, its response to high temperatures and the implications of defects on its characteristics are poorly understood. Here, the high-temperature decomposition of nitrogen-deficient epitaxial wurtzite Ti1−xAlxNy (x = 0.79–0.98, y = 0.82–0.86) films prepared by reactive magnetron sputtering was investigated using x-ray diffractometry and high-resolution scanning transmission electron microscopy. The results show that wurtzite Ti1−xAlxNy decomposes by forming intermediary MAX phases, which then segregate into pure c-TiN and w-AlN phases after high-temperature annealing and intermetallic TiAl nanoprecipitates. The semicoherent interfaces between the wurtzite phase and the precipitates cause age hardening of approximately 4−6 GPa, which remains even after annealing at 1200 °C. These findings provide insight into how nitrogen vacancies can influence the decomposition and mechanical properties of wurtzite TiAlN.

The defect structures forming during high-temperature decomposition of Ti1-xAlxNy films were investigated through high-resolution scanning transmission electron microscopy. After annealing to 950 degrees C, misfit edge dislocations and a/6(112){111} partial dislocations permeate the interface between TiN-rich and AlN-rich do-mains to accommodate lattice misfits during spinodal decomposition. The stacking fault energy associated with the partial dislocations decreases with increasing Al content, which facilitates the coherent cubic to wurtzite structure transition of AlN-rich domains. The wurtzite AlN-rich structure is recovered when every third cubic {111} plane is shifted by alpha/root 6 along the [211] direction. After annealing to 1100 degrees C, a temperature where coarsening dominates the microstructure evolution, we observe intersections of stacking faults, which form sessile locks at the interface of the TiN-and AlN-rich domains. These observed defect structures facilitate the formation of semicoherent interfaces and contribute to hardening in Ti1-xAlxNy.

The wear behavior of TiAlN coatings during turning of stainless steel 316L at low cutting speeds (60-120 m/min) was investigated using scanning electron microscopy. In this speed range, the coatings fail by fracture due to an adhesive wear mechanism. The fracture of the coating is described in detail, including the strong influence of Alcontent and cutting speed on the rate of wear. Low Al-content (x <= 0.23) coatings showed worse wear resistance than high Al-content (x >= 0.53) samples. Less substrate is exposed when the cutting speed is increased, because of reduced adhesive wear. The TiN and Ti0.77Al0.23N coatings are severely worn for all cutting speeds while Ti0.47Al0.53N and Ti0.38Al0.62N remain essentially unaffected at the highest speed. The difference in wear behavior is interpreted as a difference in the fracture toughness of the coatings.

This study investigates the wear of W- and Mo-alloyed Ti1-x-yAlxMeyN coatings (Me = W, Mo) with x asymptotic to 0.55 and y asymptotic to 0.10 during high-speed turning of stainless steel 316L. A difference in the crater wear rate was observed between TiAlN and Ti1-x-yAlxMeyN coatings. The wear behavior in the sliding area is characterized in detail for two different regions by scanning and transmission electron microscopy and energy dispersive X-ray spectroscopy. A thin adhered layer constituted of elements from the workpiece material is observed on the top of all coatings, followed by diffusion of species from the stainless steel 316L into the coatings. Co from the cemented carbide substrate also diffuses through column boundaries of the coating. The temperature varies in the sliding area. The presence of Mo or W retards the spinodal decomposition and the formation of h-AlN as compared to TiAlN coatings, leading to lower crater wear rate in alloyed coatings.

Accelerated design of novel hard coating materials requires state-of-the-art computational tools, which include data-driven techniques, building databases, and training machine learning models against the databases. In this work, we present a development of a heavily automated high-throughput workflow to build a database of industrially relevant hard coating materials, such as binary and ternary nitrides. We use Vienna Ab initio Simulation package as the density functional theory calculator and the high-throughput toolkit to automate the calculation workflow. We calculate and present results, including the elastic constants, one of the key materials parameter that determines mechanical properties of the coatings, for X(1-x)Y(x)N binary and ternary nitrides, where X,Y in Al, Ti, Zr, Hf and fraction x = 0, 1/4, 1/2, 3/4, 1. We explore ways for ML techniques to support and complement the designed databases. We find that the crystal graph convolutional neural network model trained on Materials Project data for ordered lattices has sufficient prediction accuracy for the disordered nitrides, suggesting that the existing databases provide important data for predicting mechanical properties of qualitatively different type of material systems, in our case hard coating alloys, not included in the original dataset.

Although titanium nitride (TiN) is among the most extensively studied and thoroughly characterized thin-film ceramic materials, detailed knowledge of relevant dislocation core structures is lacking. By high-resolution scanning transmission electron microscopy (STEM) of epitaxial single crystal (001)-oriented TiN films, we identify different dislocation types and their core structures. These include, besides the expected primary a/2{110}< 1 (1) over bar0 > dislocation, Shockley partial dislocations a/6{111}< 11 (2) over bar > and sessile Lomer edge dislocations a/2{100}< 011 >. Density-functional theory and classical interatomic potential simulations complement STEM observations by recovering the atomic structure of the different dislocation types, estimating Peierls stresses, and providing insights on the chemical bonding nature at the core. The generated models of the dislocation cores suggest locally enhanced metal-metal bonding, weakened Ti-N bonds, and N vacancy-pinning that effectively reduces the mobilities of {110}< 1 (1) over bar0 > and {111}< 11 (2) over bar > dislocations. Our findings underscore that the presence of different dislocation types and their effects on chemical bonding should be considered in the design and interpretations of nanoscale and macroscopic properties of TiN. (c) 2022 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).

Although titanium nitride (TiN) is among the most extensively studied and thoroughly characterized thin-film ceramic materials, detailed knowledge of relevant dislocation core structures is lacking. By high-resolution scanning transmission electron microscopy (STEM) of epitaxial single crystal (001)-oriented TiN films, we identify different dislocation types and their core structures. These include, besides the expected primary full a/2<1$\bar{1}$0>{110} dislocation, Shockley partial dislocations a/6<11$\bar{2}$>{111} and sessile Lomer edge dislocations a/2<1$\bar{1}$0>{001}. Density-functional theory and classical interatomic potential simulations complement STEM observations by recovering the atomic structure of the different dislocation types, estimating Peierls stresses, and providing insights on the chemical bonding nature at the core. We underline that a variety of dislocation types should be considered in interpretations of observed nanoscale and macroscopic properties of TiN.

The influence of pulsed substrate bias duty cycle on the growth, microstructure, and defects of Ti1-xAlxN coatings grown by cathodic arc deposition was investigated. Ti1-xAlxN coatings of varying compositions (x = 0.56, 0.38, 0.23) were deposited on cemented carbide substrates with 10, 25, 50, and 95% duty cycles of 50 V pulsed-bias under 10 Pa of pure N-2 gas. Coatings grown at low duty cycles (10 and 25%) showed strongly textured, underdense coatings with facetted columns and low amount of lattice defects. Applying higher duty cycles (50 and 95%) produced coatings that have denser microstructures, less preferred orientation, increasing compressive stresses and increased lattice defect densities. Our study elucidates how duty cycle variation not only changes the overall average energy supplied at the growth front but also kinetically influences the coating growth and thus microstructure and defect structure.

The effect of varying nitrogen vacancies on the growth, microstructure, spinodal decomposition and hardness values of predominantly single crystal cubic phase c-(Ti1-xAlx)N-y films was investigated. Epitaxial c-(Ti1-xAlx)N-y films with y = 0.67, 0.79, and 0.92 were grown on MgO(001) and MgO(111) substrates by magnetron sputter deposition. High N vacancy c-(Ti1-xAlx)N-0.67 films deposited on MgO(111) contained coherently oriented w-(0001) structures while segregated conical structures were observed on the films grown on MgO(001). High resolution STEM images revealed that the N-deficient growth conditions induced segregation with small compositional fluctuations that increase with the number of N vacancies. Similarly, strain map analysis of the epitaxial c-(Ti1-xAlx)N-y (001) and (111) films show fluctuations in strain concentration that scales with the number of N vacancies and increases during annealing. The spinodal decomposition coarsening rate of the epitaxial c-(Ti1-xAlx)N-y films was observed to increase with decreasing N vacancies. Nanoindentation showed decreasing trends in hardness of the as-deposited films as the N vacancies increase. Isothermal post-anneal at 1100 degrees C in vacuum for 120 min revealed a continuation in the increase in hardness for the film with the largest number of N vacancies (y = 0.67) while the hardness decreased for the films with y = 0.79 and 0.92. These results suggest that nitrogen-deficient depositions of c-(Ti1-xAlx)N-y films help to promote a self-organized phase segregation, while higher N vacancies generally increase the coherency strain which delays the coarsening process and can influence the hardness at high temperatures. (C) 2020 Acta Materialia Inc. Published by Elsevier Ltd.

The influence of the aluminium content (x) on crater wear mechanisms of Ti1-xAlxN coated WC-Co inserts in highspeed turning of 316L stainless steel was investigated. Electron microscopy and energy dispersive X-ray spectroscopy were used to characterize the wear behaviour. Ti1-xAlxN coatings with x <= 0.53 showed, after 1/3 of the tool life, a thick adhered layer composed of oxides and metallic species from the steel, and no diffusion of workpiece material into the coating. These coatings presented the best wear resistance and least abrasive wear. The high aluminium content Ti0.38Al0.62N coating showed the worst crater wear resistance. This is assigned to interdiffusion of workpiece elements and oxygen into the coating as a consequence of spinodal decomposition of the cubic TiAlN-phase, resulting in more severe abrasive wear.

Detailed knowledge of correlations between direct current (DC) cathodic arc deposition process parameters, plasma properties, and the microstructure of deposited coatings are essential for a comprehensive understanding of the DC cathodic arc deposition process. In this study we have probed the plasma, generated by DC arc on a Ti-50 at.% Al cathode in a N 2 ambience, at the growth front of the TiAlN coating. Several consequences of an increasing N 2 pressure are observed, including a decreased electron temperature, an increased electron density, and a loss of energetic ions. As a result, the preferred growth texture switches from 220 to 111. It is also observed that neutrals in the plasma can significantly contribute to the growth of TiAlN coatings.

Ab initio-calculated ideal strength and toughness describe the upper limits for mechanical properties attainable in real systems and can, therefore, be used in selection criteria for materials design. We employ density-functional ab initio molecular dynamics (AIMD) to investigate the mechanical properties of defect-free rocksalt-structure (B1) TiN and B1 Ti1-xAlxN (x = 0.25, 0.5, 0.75) solid solutions subject to [001], [110], and [111] tensile deformation at room temperature. We determine the alloys' ideal strength and toughness, elastic responses, and ability to plastically deform up to fracture as a function of the Al content. Overall, TiN exhibits greater ideal moduli of resilience and tensile strengths than TiAlN solid solutions. Nevertheless, AIMD modelingshows that, irrespective of the strain direction, the binary compound systematically fractures by brittle cleavage at its yield point. The simulations also indicate that Ti0.5Al0.5N and Ti0.25Al0.75N solid solutions are inherently more resistant to fracture and possess much greater toughness than TiN, due to the activation of local structural transformations (primarily of B1 -> wurtzite type) beyond the elastic-response regime. In sharp contrast, TiAlN alloys with 25% Al exhibit similar brittleness as TiN. The results of this work underline the limitations of elasticity-based criteria for prediction of strength,brittleness, ductility, and toughness in materials able to undergo phase transitions with loading. Furthermore, comparing present and previous findings, we suggest a general principle for design of hard ceramic solid solutions that are thermodynamically inclined to dissipate extreme mechanical stresses via transformation toughening mechanisms.

The differences in work function (W.F.) and cohesive energy (CE.) of the phases constituting the cathode, plays an important role in the formation of the converted layer at its near-surface region during cathodic arc deposition. As a consequence, this also affects the deposition conditions for the coatings. In this study, we explore the effect of W.F. and C.E. of the constituent phases during arc evaporation by utilizing two kinds of customized Ti-50 at.% Al cathodes with different phase compositions. Our results show that during reactive arc evaporation the disparity in W.F. and C.E. among the constituent phases of Ti-50 at.% AI cathodes leads to preferential erosion of the phases with lower W.F. and C.E. The aforementioned preferential erosion begets higher surface roughness on the Ti-50 at.% Al cathode with a wider range of W.F. and C.E. disparity. It is also observed that the thermal conductivity of the Ti-50 at.% Al cathode plays a dominant role in the deposition rate of Ti-Al-N coating. This article also presents how the surface geometry of the cathode in the presence of arc guiding magnetic field significantly influences the microstructure of the deposited coatings.

We use a modified cathodic arc deposition technique, including an electromagnetic coil that introduces a magnetic field in the vicinity of the source, to study its influence on the growth of (Ti0.36Al0.64)N coatings. By increasing the strength of the magnetic field produced by the coil, the cathode arc spots are steered toward the edge of the cathode, and the electrons are guided to an annular anode surrounding the cathode. As a result, the plasma density between the cathode and substrate decreased, which was observed as a lateral spread of the plasma plume, and a reduction of the deposition rate. Optical emission spectroscopy shows reduced intensities of all recorded plasma species when the magnetic field is increased due to a lower number of collisions resulting in excitation. We note a charge-to-mass ratio decrease of 12% when the magnetic field is increased, which is likely caused by a reduced degree of gas phase ionization, mainly through a decrease in N-2 ionization. (Ti0.36Al0.64)N coatings grown at different plasma densities show considerable variations in grain size and phase composition. Two growth modes were identified, resulting in coatings with (i) a fine-grained glassy cubic and wurtzite phase mixture when deposited with a weak magnetic field, and (ii) a coarse-grained columnar cubic phase with a strong magnetic field. The latter conditions result in lower energy flux to the coating's growth front, which suppresses surface diffusion and favors the formation of c-(Ti,Al)N solid solutions over phase segregated c-TiN and w-AlN.

Phase, microstructure, and strain evolution during annealing of arc deposited TiZrAlN coatings are studied using in situ x-ray scattering and ex situ transmission electron microscopy. We find that the decomposition route changes from nucleation and growth of wurtzite AlN to spinodal decomposition when the Zr-content is decreased and the Al-content increases. Decomposition of Ti0.31Zr0.24Al0.45N results in homogeneously distributed wurtzite AlN grains in a cubic, dislocation-dense matrix of TiZrN consisting of domains of different chemical composition. The combination of high dislocation density, variation of chemical composition within the cubic grains, and evenly distributed wurtzite AlN grains results in high compressive strains, -1.1%, which are retained after 3 h at 1100 degrees C. In coatings with higher Zr-content, the strains relax during annealing above 900 degrees C due to grain growth and defect annihilation. (C) 2018 Elsevier B.V. All rights reserved.

Mass spectral overlaps in atom probe tomography (APT) analyses of complex compounds typically limit the identification of elements and microstructural analysis of a material. This study concerns the TiSiN system, chosen because of severe mass-to-charge-state ratio overlaps of the N-14(+) and Si-28(2+) peaks as well as the N-14(2)+ and Si-28(+) peaks. By substituting N-14 with N-15, mass spectrum peaks generated by ions composed of one or more N atoms will be shifted toward higher mass-to-charge-state ratios, thereby enabling the separation of N from the predominant Si isotope. We thus resolve thermodynamically driven Si segregation on the nanometer scale in cubic phase (Ti1-xSixN)-N-15 thin films for Si contents 0.08 <= x <= 0.19 by APT, as corroborated by transmission electron microscopy. The APT analysis yields a composition determinationthat is in good agreement with energy dispersive X-ray spectroscopy and elastic recoil detection analyses. Additionally, a method for determining good voxel sizes for visualizing small-scale fluctuations is presented and demonstrated for the TiSiN system. (C) 2017 Elsevier B.V. All rights reserved.

Today's research on the cathodic arc deposition technique and coatings therefrom primarily focuses on the effects of, e.g., nitrogen partial pressure, growth temperature, and substrate bias. Detailed studies on the morphology and structure of the starting material—the cathode—during film growth and its influence on coating properties at different process conditions are rare. This work aims to study the evolution of the converted layer, its morphology, and microstructure, as a function of the cathode material grain size during deposition of Ti-Al-N coatings. The coatings were reactively grown in pure N2 discharges from powder metallurgically manufactured Ti-50 at.% Al cathodes with grain size distribution averages close to 1800, 100, 50, and 10 μm, respectively, and characterized with respect to microstructure, composition, and mechanical properties. The results indicate that for the cathode of 1800 μm grain size the disparity in the work function among parent phases plays a dominant role in the pronounced erosion of Al, which yields the coatings rich in macro-particles and of high Al content. We further observed that a reduction in the grain size of Ti-50 at.% Al cathodes to 10 μm provides favorable conditions for self-sustaining reactions between Ti and Al phases upon arcing to form γ phase. The combination of self-sustaining reaction and the arc process not only result in the formation of hole-like and sub-hole features on the converted layer but also generate coatings of high Al content and laden with macro-particles.