The electrolytic in-process dressing (ELID) grinding technology was adopted for ultra-precision grinding experiments of SiCp/Al composites; the machined surface roughness can obtain Ra0.030μm. The experiments show that: with the grinding wheel rotation speed of 1500r/min, the grinding depth of 0.1μm, and feed speed of 2m/min and using W5 cast iron bonded diamond grinding wheel, the grinding effect can achieve optimal.
In this paper, according to the principle and the existing technology of ELID grinding, we use the existing lapping machine of Wenzhou Runsheng ceramic water valves factory as the experiment platform to develop an ELID lapping process system. Then utilizing ELID ultra-precision lapping technology to process alumina ceramic seals obtained a good effect. The roughness of processing samples reached about 15nm which was demanded by the enterprise, the efficiency increased 60% and the cost reduced 50%. On this basis, we designed an ELID lapping prototype. It laid a solid theoretical and practical basis for the production of ELID lapping machine in the future.
In order to explore the new way to precision machining of the cylindrical, ELID precision mirror grinding technology are employed to precision ultra-precision grinding experiments. Given ELID precision mirror grinding technology has effectively solved the basis of many of the typical flat-precision machining difficult materials and efficient processing, through the conversion process equipment tools, and optimization of process parameters, obtained when the wheel speed in 16 ~ 20 m / s, when the grinding depth 10μm, cylindrical grinding state is best, which could obtain Ra0.025μm surface roughness of the machined surface.
this paper discussed the significance of the machine tool stiffness and the definition of the machine tool stiffness classification. This paper studies the stiffness of the machine at home and abroad, the machine rigidity research methods, evaluation and performance optimization design research in recent years are discussed here in the machine tool stiffness, and the problems faced then solutions and suggestions are put forward. Finally, the problem of machine stiffness properties further study and future development trends are summed to improve tools, improve processing quality of products, and reduce production costs.
The electrolytic in-process dressing (ELID) grinding technology was adopted for precision grinding experiments of volume fraction of 40% of SiCp/Al composites, obtaining the machined surface roughness of Ra0.030μm. Studying the forming mechanism of processed surface, analyzing several typical grinding surface defects, summarizing the grinding characteristics and removal mechanism of SiCp/Al composites.