In many countries, the textile industry remains the major contributor to environmental pollution. Untreated textile dyes discharged into water negatively impact the performance of aquatic organisms and may cause a variety of serious problems to their predators. Effective wastewater treatment is a key to reducing environmental and human health risks. In this work, the Fe/Cu catalysts were used in heterogeneous Fenton's reaction for the degradation of high concentrations of methyl orange (model azo dye) in aqueous solutions. For the first time, the catalysts were prepared onto commercial copper foams by potentiostatic electrodeposition of iron using an environmentally friendly electrolyte. The influence of electrodeposition conditions, H2O2 concentration, dye concentration and temperature on the model dye degradation was investigated. It was revealed that both the surface area and the catalyst loading play the major role in the effective dye degradation. The experimental results involving spectrophotometric measurements coupled with total carbon and nitrogen quantification suggest that a solution containing up to 100 mg/L of methyl orange can be successfully decolorized within 90 s at 50°C using porous Fe/Cu catalyst in the presence of hydrogen peroxide that largely surpasses the current state-of-the-art performance. Already within the first 10°min, ∼ 30% of total methyl orange concentration is fully mineralized. The described process represents a cost-efficient and environmentally friendly way to treat azo dyes in aqueous solutions.

The magnetic properties of Fe are exploited in variety of different nanotechnological applications. The electrodeposition conditions have strong influence on resulting properties of Fe films. In this study different methods were used to identify and characterise the morphology and the magnetic properties of Fe films of various thickness electrodeposited at different temperatures. The studied electrodeposited Fe films had elongated structural components orientated mostly perpendicularly to the surface, which caused the magnetisation tilt from the surface of the film. The electrodeposition at 20 degrees C led to more fine and disordered structure compared to the structure obtained at higher electrodeposition temperature, i.e. 65 degrees C. . By applying magnetic field perpendicular to the surface, the minor hysteresis loops of the sample electrodeposited at 20 degrees C changed significantly with repeated measurements. The loop shape depended on initial conditions, probably on the variable magnetic state left after previous magnetisation or on the changes in sample position caused by small angle differences. The analysis of first order reversal curves showed that the magnetisation switching field (pseudo-coercivity) depended on magnetisation at reversal magnetic field, considerably only for 20 degrees C thin film. The magnetic peculiarities of thin film grown at 20 degrees C can be explained by the competing influence of the dipolar interactions and shape anisotropy of vertically elongated grains, and the presence of intergranular soft magnetic material.

The geometry of porous materials is complex, and the determination of the true surface area is important because it affects current density, how certain reactions will progress, their rates, etc. In this work, we have investigated the dependence of the electrochemical deposition of copper coatings on the geometry of the copper substrate (flat plates or 3D foams). Chronoamperometric measurements show that copper deposition occurs 3 times faster on copper foams than on a flat electrode with the same geometric area in the same potential range, making metal foams great electrodes for electrowinning. Using electrochemical impedance spectroscopy (EIS), the mechanism of copper deposition was determined at various concentrations and potentials, and the capacities of the double electric layer (DL) for both types of electrodes were calculated. The DL capacity on the foam electrodes is up to 14 times higher than that on the plates. From EIS data, it was determined that the charge transfer resistance on the Cu foam electrode is 1.5–1.7 times lower than that on the Cu plate electrode. Therefore, metal foam electrodes are great candidates to be used for processes that are controlled by activation polarization or by the adsorption of intermediate compounds (heterogeneous catalysis) and processes occurring on the entire surface of the electrode.

Metal foams offer a substantial specific surface area and sturdy frame, which makes them great candidates for various applications such as catalysts, sensors, heat sinks, etc. Cobalt and its various compounds are being considered as a cheaper alternative for precious and rare metal catalysts. The cobalt foams have been electrodeposited under galvanostatic and current pulse modes; the porous surface was created using a dynamic hydrogen bubble template. In order to obtain the highest porosity, four different solutions were tested, as well as a wide current density window (0.6–2.5 A/cm²), in addition many different combinations of pulse durations were applied. The effects of surfactant (isopropanol) on porosity were also investigated. The morphology of obtained foams was examined by SEM coupled with EDS, and XRD spectroscopy. True surface area was estimated based on the values of a double electric layer capacitance that was extracted from EIS data. Cobalt foams were modified using K3[Fe(CN)6] solution and cyclic voltammetry to form a cobalt hexacyanoferrate complex on the foam surface. In order to find optimal modification conditions, various potential scan rates and numbers of cycles were tested as well. Free chlorine sensing capabilities were evaluated using chronoamperometry.