Carnot batteries (CBs) offer an appealing alternative to saturated pumped-hydro facilities and electrochemical batteries dependent on critical raw materials. A concept recently highlighted in the literature is that of coupled CBs, in which the discharge cycle of a CB interacts directly with the power cycle of a thermal power plant. Such configurations show promising gains in performance, cost, and responsiveness. However, their dynamic behavior remains insufficiently characterised, restricting assessment of the grid services they could realistically deliver. This work examines an innovative architecture in which a nuclear Rankine cycle is coupled to a CB to enhance operational flexibility. Following the preliminary system sizing, a detailed numerical analysis is performed using the CATHARE-3 thermal–hydraulic code to characterize the overall steady-state performance and transient behavior during CB discharge. The results show that the high-pressure turbine acts as an effective filter, absorbing most disturbances introduced by the CB. A refined breakdown of inertial contributions within both the Rankine cycle and the CB enables the identification of the most sensitive components. Finally, under these preliminary sizing assumptions, the coupled system exhibits high performance and would be capable of meeting the primary frequency control requirements during discharge operation, suggesting that coupled CBs constitutes a promising solution for providing fast frequency-regulation services to the electrical grid.
The present study focuses on the recovery of waste heat in an autonomous safety system designed for advanced nuclear reactors. The system primarily relies on passive safety condensers, which are increasingly integrated into the design of advanced Pressurized Water Reactors (PWRs). These condensers are typically immersed in large water tanks that serve as heat sinks and are placed at sufficient heights to ensure natural circulation. Such a heat removal system can operate for an extended period, depending on the size of the tank. This research is driven by the potential to recover part of the energy stored in the boiling water volume, using it as a heat source for an Organic Rankine Cycle (ORC) system via an immersed heat exchanger. The electricity generated by the ORC engine can be used to power the system components, thereby making it self-sufficient. In particular, a pump replenishes the water tank, ensuring core cooling for a duration no longer limited by the water volume in the tank. An experimental test setup, including a boiling water pool and an ORC engine with an electrical output of approximately several hundred watts, along with an immersed evaporator, was constructed at CEA (Grenoble, France). Several test campaigns were conducted on the experimental test bench, exploring different configurations: two distinct ORC working fluids, cold source temperature variation effects, and relative positioning of the submerged evaporator and heat source within the water tank impact. These tests demonstrated the reliability of the system. The results were also used to validate both the ORC condenser and evaporator models. This article presents this innovative system, which has recently been patented. Moreover, to the best of our knowledge, the investigated configuration of an ORC that includes an immersed evaporator is original.
The background of this study is the problem of thermal runaway in the battery cells of electric vehicles. Increasingly powerful and compact battery packs require highly efficient thermal management. One potential solution is the direct liquid cooling of lithium-ion battery cells using a dielectric liquid which boils over a safety limit temperature. This approach intends to prevent in a first step the cell thermal runaway and if it fails in a second step its propagation to its neighbors: the liquid boiling helps to mitigate the cell temperature rise and to transport and spread the heat. The arrangement of the cells in the pack and their close spacing induce a scientific problem of convective boiling in a mini-channel. To enhance designs using this solution, a comprehensive understanding of flow boiling and a precise local heat transfer quantification is essential. The HFE-7100 has been selected as a working fluid for its attractive thermophysical properties and a suitable saturation temperature.The present paper introduces new experimental results of flow boiling dielectric fluid, the HFE-7100, in a vertical rectangular mini-channel. Measurements are carried out from start of boiling to dry-out. Boiling curves are obtained for a mass flux of 391 kg/(m².s), at different pressures (0.7, 1, 1.5 bar) and at different subcoolings (ΔTsub=0;15;30;45∘C). The test section is an aluminum block instrumented with three lines of five K-type thermocouples located all along the flow. The visualization of the flow is achieved through a glass pane with a high-speed camera to identify different flow patterns. The local heat transfer coefficient is calculated by a resolution of a 2D inverse heat conduction method.The experiment mainly aims at determining the heat transfer coefficient, the critical heat flux (CHF) and the pressure drop and at characterizing both the flow regimes and the dry-out phenomenon. The influence of subcooling and pressure on flow boiling is analyzed. An increase in subcooling enhances the CHF and the heat transfer coefficient, and delays the dry-out. Subcooling has an impact on the flow pattern and modifies the type of CHF. In the operating conditions tested, a decrease in pressure enhances CHF and delays dry-out. On the other hand, the heat transfer coefficient increases with rising pressure. Similarly, pressure drops are lower with higher pressure.
Using a boiling fluid to cool components is a very efficient process, which is often used in micro/mini channel flows. A proposed application is the direct contact liquid cooling of lithium-ion battery cells, where a dielectric fluid is required and where the effects a cell thermal runaway could be mitigated by a convective boiling flow between the cells. For such applications, better designs require both to understand confined convective boiling with coupled flow phenomena and to quantify the local heat transfer accurately. The present paper introduces new experimental results of flow boiling heat transfer of a dielectric fluid, the HFE-7100, in a vertical rectangular 1 mm deep, 30 mm wide and 120 mm long mini-channel. The test section is an aluminum block instrumented with three lines of five K-type thermocouples located all along the flow. The experiment mainly aims at determining the heat transfer coefficient and CHF and at characterizing both the flow regimes and the dry-out phenomenon. Measurements are carried out from start of boiling to dry-out, at different mass fluxes (140, 390 and 648 kg/(m2.s)) and at a pressure of 1.1 bar. These tests were performed on a reference unmodified surface and compared to two biphilic surfaces including coating techniques. The visualization of the flow is achieved through a glass pane with a high-speed camera to identify different flow patterns. The local heat transfer coefficient is calculated by a resolution of a 2D inverse heat conduction method. This approach uses a numerical Finite Difference Method (FDM) for the spatial discretization and a Tikhonov's method for regularization. The inverse 2D method permits to follow the evolution of the heat transfer coefficient along the channel with the visualized flow pattern. The experimental results show a small sensitivity of the mass flux on the heat transfer coefficient and a predominance of nucleate boiling. On the other hand, there is a significant sensitivity of the mass flux on the dry-out occurrence. Finally, the sensitivity of two techniques of biphilic surface coating on boiling and on the dry-out occurrence is quantified and discussed.
Based on the known scientific literature, there are no correlations in the scientific literature to predict the two-phase heat transfer coefficients of Hydrofluoroethers pure fluids and zeotropic mixtures used in plate heat exchangers. This work has allowed the development of evaporation and condensation correlations for such fluids. Correlations based on dimensionless numbers and working fluids critical properties gave promising results, with a prediction of the two-phase heat transfer coefficient around 15% for heat source and 50% for cooling source which led respectively to a prediction of 4% and 6% for the global thermal power exchanged. The behavior of the organic Rankine cycle heat sources and the working fluids used within was also been studied. For this purpose, the influence of the heat sources flow rates variation on the performance of the hot and cold exchangers was analyzed. Results obtained showed a similar behavior and performance variation of the heat exchangers both when using pure fluids and zeotropic mixtures. Zeotropic mixtures working fluids in ORC system are often supposed in the literature to significantly increase the performance of this thermodynamic cycle due to better heat transfer at the hot source. Nevertheless, the great majority of these studies are numerical and do not take into account the interactions and system effects existing within the thermodynamic cycle when using a mixture instead of a pure fluid. This work has allowed to highlight this complexity and to provide a better understanding of the use of zeotropic mixtures.
- Using a boiling fluid, to cool electronic components, is a very efficient mode of heat transfer to dissipate high fluxes, often used in a micro/mini channel flow. In addition, the prediction of the critical heat flux (CHF) is interesting for damage prevention. For such applications, better designs require to understand confined convective boiling and to accurately quantify the local heat transfer. Two-phase CFD modelling of such flows helps in the design of cooling systems. This paper introduces the comparison between experimental and Computational Fluid Dynamic (CFD) simulation results of boiling heat transfer of HFE-7100 in a vertical mini channel. The channel is rectangular, 1 mm deep, 30 mm wide and 120 mm long. Measurements and simulations are carried out from the onset of boiling to dry-out, for three mass fluxes (G =140, 390 and 648 kg/(m².s)). The main objective of the experiment is to determine the heat transfer and to characterize the dry-out phenomenon. The local heat transfer coefficient is evaluated using a 2D inverse heat conduction method. An Eulerian multiphase 2D approach with Critical Heat Flux (CHF) wall-boiling model is used to simulate the two-phase flow. Finally, the comparison between CFD and experimental boiling curve and axial heat transfer coefficient profiles are illustrated. The numerical simulation shows a satisfactory prediction of the experimental heat transfer coefficients and the dry-out
The organic Rankine cycle (ORC) technology is an efficient way to convert low-grade heat from renewable sources or waste heat for power generation. The partial evaporating organic Rankine cycle (PEORC) can be considered as a promising alternative as it can offer a higher utilization of the heat source. An experimental investigation of a small ORC system used in full or partial evaporation mode is performed. First characterized in superheated mode, which corresponds to standard ORC behavior, a semi-empirical correlative approach involving traditional non-dimensional turbomachinery parameters (specific speed, pressure ratio) can accurately describe one-phase turbine performance. In a second step, two-phase behavior is experimentally investigated. The efficiency loss caused by the two-phase inlet condition is quantified and considered acceptable. The turbine two-phase operation allows for an increase in the amount of recovered heat source. The ability to operate in two phases provides a new degree of flexibility when designing a PEORC. The semi-empirical correlative approach is then completed to take into account the partially evaporated turbine inlet condition. The qualitative description and the quantitative correlations in the one-phase and two-phase modes were applied to different pure working fluids (Novec649TM, HFE7000 and HFE7100) as well as to a zeotropic mixture (Novec649TM/HFE7000).
Using a boiling fluid, to cool electronic components, is a very efficient mode of heat transfer to dissipate high fluxes, often used in a micro/mini channel flow.In addition, the prediction of the critical heat flux (CHF) is interesting for damage prevention.For such applications, better designs require to understand confined convective boiling and to accurately quantify the local heat transfer.Two-phase CFD modelling of such flows helps in the design of cooling systems.This paper introduces the comparison between experimental and Computational Fluid Dynamic (CFD) simulation results of boiling heat transfer of HFE-7100 in a vertical mini channel.The channel is rectangular, 1 mm deep, 30 mm wide and 120 mm long.Measurements and simulations are carried out from the onset of boiling to dry-out, for three mass fluxes (G =140, 390 and 648 kg/(m².s)).The main objective of the experiment is to determine the heat transfer and to characterize the dry-out phenomenon.The local heat transfer coefficient is evaluated using a 2D inverse heat conduction method.An Eulerian multiphase 2D approach with Critical Heat Flux (CHF) wall boiling model is used to simulate the two-phase flow.Finally, the comparison between CFD and experimental boiling curve and axial heat transfer coefficient profiles are illustrated.The numerical simulation shows a satisfactory prediction of the experimental heat transfer coefficients and the dry-out occurrence.
The Organic Rankine Cycle (ORC) is widely used in industry to recover low-grade heat. Recently, some research on the ORC has focused on micro power production with new low global warming potential (GWP) replacement working fluids. However, few experimental tests have investigated the real performance level of this system in comparison with the ORC using classical fluids. This study concerns the experimental analysis and comparison of a compact (0.25 m3) Organic Rankine Cycle installation using as working fluids the NovecTM649 pure fluid and a zeotropic mixture composed of 80% NovecTM649 and 20% HFE7000 (mass composition) for low-grade waste heat conversion to produce low power. The purpose of this experimental test bench is to study replacement fluids and characterize them as possible replacement fluid candidates for an existing ORC system. The ORC performance with the pure fluid, which is the media specifically designed for this conversion system, shows good results as a replacement fluid in comparison with the ORC literature. The use of the mixture leads to a 10% increase in the global performance of the installation. Concerning the expansion component, an axial micro-turbine, its performance is only slightly affected by the use of the mixture. These results show that zeotropic mixtures can be used as an adjustment parameter for a given ORC installation and thus allow for the best use of the heat source available to produce electricity.
This study concerns a compact (0.25m) Organic Rankine Cycle (ORC) installation using as working fluid a zeotropic mixture composed of 80% Novec649 and 20% HFE7000 (mass composition). The purpose of this experimental test bench is to study new generation of fluids potential candidates for existing ORC system. The operation of the system is studied by comparing the experimental results of this mixture with those obtained in pure Novec649. A first study (Blondel et al., 2018) demonstrated the good ORC performances with this new generation pure fluid as well as that of the expansion element (axial micro-turbine) used in the installation. The global performances of the installation are increased by 10% thanks to the mixing of fluids. Concerning the turbine, its performances are only slightly affected by the use of the mixture. These preliminary results show that zeotropic mixtures can be used as an adjustment parameter for a given ORC installation and thus allow the best use of the heat source available to produce electricity.
The Computational Fluid Dynamics (CFD) model proposed in this paper allows the flow patterns that evolve during progressive boiling inside large scale horizontal tubes to be simulated from the initial vapor generation stage to large vapor slugs. The volume of fluid (VOF) model was employed in combination with relatively simple hypothesis. The aim of the present work is to improve the design of receiver tubes at concentrated solar power plants with direct steam generation by simulating the evolution of flow regimes within these tubes. Despite numerous studies conducted in the past years on convective boiling, only a few made use of the VOF model to simulate large flow regime transitions. This work presents a preliminary and relatively qualitative approach to address this problem. Heat and mass transfer at the tube inner wall and at the liquid-gas interface were solved with the additional transport of two scalars. One accounts for the enthalpy field and the other represents the dispersed vapor phase of the liquid. This new phase was created at the wall surface of the liquid phase and rises up to the liquid-vapor interface. Different phenomena linked to the boiling process were taken into account: vapor creation at the wall, its transport, recondensation and the creation of large structures. This model was validated with boiling flow in a bent tube at different mass flow rates and heat fluxes, which allowed us to observe the evolution of two-phase flow patterns. Finally, numerical simulation of direct steam generation inside a concentrated solar plant receiver clearly showed the apparition and evolution of various two-phase flow patterns. (C) 2017 Elsevier Inc. All rights reserved.
Heat transfer across the film on a heated plate are not only functions of thermal characteristics of the film but also of the flow conditions. Experimental works show an enhancement of heat transfer when the hydrodynamical instabilities occur compared to a flat film. A 4 equations asymptotic model based on a weighted residual method has been developed previously [11]. This work aims at validating this model by comparisons with the Fourier equation solved by a pseudo-spectral method, and at deciphering the mechanisms leading to the heat intensification.
In this paper, experimental and numerical studies of heat and mass transfer in a falling film absorber are presented. The investigated absorber is a plate heat exchanger used in a falling film configuration. The ammonia-water solution flows in a falling film mode along the plates. The vapour flows co-current with the falling film and the coolant fluid is in a counter-current flow with the falling film. A prototype of ammonia-water absorption chiller is used to experimentally study the absorber behaviour in real operating conditions. A macro study of the absorber and a local analysis deduced from local temperatures measurements along the falling film are presented. A numerical model and a simulation tool are developed in order to complete the experimental investigations. The associated numerical parametric study aims to separate the coolant mass flow rate impact. The model is validated with experimental data and a maximal relative error of 15% is observed between experimental and numerical results. The results of this study suggest that during the absorption process, mass transfers are controlled by the falling film mass transfer resistance and that the liquid-side heat transfer resistance is negligible. (C) 2017 Elsevier Ltd. All rights reserved.
In this paper, different pumped two-phase flow cooling technologies for electronic components are presented. Since electronic components heat dissipation requirements are growing, cooling technologies have evolved from air cooled heat exchanger to technologies involving the use of single or two-phase refrigerants. This review focuses on three technologies that allow dissipation of heat flux over 100 W/cm(2): Micro-channels, plate-fin and spray cooling. Macroscopic, microscopic-nanoscopic and hybrid heat enhancements for all three technologies are also presented. (C) 2016 Elsevier Ltd. All rights reserved.