Waste-to-energy (WtE) is a key part of modern waste management. In the European Union, approximately 500 WtE plants process more than 100 million tons of waste yearly, while globally, more than 2700 plants handle over 500 million tons. Roughly 20% of the waste processed is bottom ash (BA). However, this ash can contain heavy metals in concentrations that may render it hazardous. This paper presents a study focusing on stabilizing municipal solid waste incineration BA using simple and industrially viable treatments. The Slovenian WtE plant operator wishes to install the stabilization process; thus, the samples obtained from the plant were treated (1) with a CO2 gas flow, (2) with water spraying, and (3) with a combination of water spraying and a CO2 gas flow under laboratory conditions. Thermodynamic calculations were applied to define potential reactions during the treatment processes in the temperature range from 0 to 100 °C and to define the equilibrium composition of the treated ash with additions of CO2 and water. The standard leaching test EN 12457-4 of treated ash shows a reduction of over 40% in barium concentration and over 30% in lead concentration in leachates.
Acid mine drainage poses a significant environmental challenge resulting from mining activities. It can occur during and after the exposure of sulfide minerals to water, oxygen, or oxidizing bacteria. Extensive copper ore exploitation, processing, and the deposition of substantial amounts of mining waste have caused severe geological, hydrogeological, and geomorphological changes, including soil contamination, as well as local or even regional-scale pollution of rivers and groundwater. This study focuses on the utilization of waste mine waters and unbalanced portions of the mine deposit, such as flotation tailings, to transform their negative characteristics into environmentally friendly ones. In previous research by the authors, acid mine water from Robule, a part of the Bor copper mining and smelting complex in Serbia, was effectively treated using flotation tailings, resulting in a solution suitable for safe discharge. This paper investigates the characteristics of the solid residue remaining after the treatment of modified flotation tailings to assess the feasibility of its safe disposal back into the environment. Standard procedures such as TCLP and EN 12457-4 tests were employed to evaluate the leaching characteristics of the solid residue. Additionally, the residue underwent long-term leaching with melted snow to simulate environmental conditions over one year, and the drainage water was analyzed and compared with the results of the standard leaching procedures. The investigated treatments demonstrate improved economic and environmental outcomes, with a process tailored to environmental preservation.
Acid mine drainage (AMD) is a waste from mining sites, usually acidic, with high concentrations of sulfates and heavy metal ions. This study investigates the AMD neutralization process using fly ash (FA) as an alternative material. Samples of FA from coal-fired power plants in Serbia (“Nikola Tesla” (EF) and “Kostolac” (KOST)) were analyzed and used. The results were compared with the treatment efficiency of commercial neutralization agent (NaOH). The alkaline nature of FA was the basis for use in the treatment process of the extremely acid Lake Robule (pH 2.46), located in the mining areas of eastern Serbia. The optimal S/L ratio for the AMD neutralization process determined for EF was 25 wt.%, and for KOST it was 20 wt.%. The mechanism of the neutralization process was analyzed using the ANC test and PHREEQC program. The element concentrations and pH values in solutions indicated that FA samples could neutralize Lake Robule with more than 99% of Al, Fe, Cu, Zn, and more than 89% of Pb precipitated. Formation of insoluble (oxy)hydroxide forms (Fe3+ and Al3+ ions) creates favorable conditions for co-precipitation of other trace metals (Cu, Zn, Ni, Pb, and Cd) from AMD, which is further enhanced by cation adsorption on FA particles. FA proved to be a more effective neutralization agent than NaOH due to its adsorption effect, while among the FA samples, KOST was more effective due to the aging process through the carbonization reaction. Using FA as an alternative material is a promising and sustainable method for treating AMD, with economic and environmental benefits.
Electric waste from numerous devices that are put out of use every day has some form of printed circuit board that contains precious and valuable metals in their components. In order to extract these metals, the printed circuit boards were crushed and pyrolyzed into powder. The fine pyrolyzed printed circuit board (PPCB) powder was separated into fractions, and the fine metallic fraction was used as a raw material for metal leaching extraction. In order to better understand how various metal species react in leaching media, several leaching agents were used (sulfuric acid, nitric acid, glycine, and acid mine drainage-AMD) alone, and with the addition of hydrogen peroxide. Additionally, the influence of the S/L ratio and leaching temperature were investigated in sulfuric acid leaching solutions, as this is the one most widely used. In one case, the reactor was heated in a thermal bath, while in the other, it was heated in an ultrasonic bath. Lastly, several experiments were conducted with a (consecutive) two-pronged leaching approach, with and without applied pretreatment. The aim of this paper is to give a multifocal and detailed approach to how metals such as Al, Cu, Co, Zn, Sn, and Ca behave when extracted from fine PPCB powder. However, some attention is given to Nd, Pd, Pb, and Ba as well. One of the main findings is that regardless of the pretreatment or the sequence of leaching media applied, consecutive two-pronged leaching cannot be used for selective metal extraction. However, AMD was found to be suitable for selective leaching with very limited applications.
Flotation tailings rich in carbonate minerals from the tailings deposit of the copper mine Majdanpek (Serbia) were applied for neutralization of the water taken from the extremely acidic Lake Robule (Bor, Serbia). Tests conducted in Erlenmeyer flasks showed that after neutralization of the lake water to pH 7, over 99% of aluminum (Al), iron (Fe), and copper (Cu) precipitated, as well as 92% of Zn and 98% of Pb. In order to remove residual Mn and Ag, the water was further treated with NaOH. After treatment with NaOH, all concentrations of the metals in the lake water samples were below discharge limits for municipal wastewater according to the national legislation of the Republic of Serbia. The results of this work suggest that mining waste could be used for active neutralization of the acid mine drainage. The use of the mining waste instead of lime could reduce the costs of the active treatment of the acid mine drainage.
Today human society is already witnessing rapid depletion of non-renewable ore resources. As the distribution of raw material resources globally is very off-balance, and preassure on environment as the consequence of ore exploatation is not negligible, re-utilization and recycling of industrial side-streams gaining on importance. Finding new potentially anthropogenic resources of material (at first place critical raw materials) are inline with sustainable waste management goals, and in correlation with boundaries given by the circular economy principles. Side-streams from mines can become source for recovery of these materials. The aim of this paper was to analyze position of mining waste in correlation with circular economy principles, as well potential for implementation of them within extraction industry in the Republic of Serbia.
Since commissioning in 1961, the copper mine Majdanpek, a part of the Mining and Smelting Complex Bor (RTB Bor), produced approximately 378 million tons of flotation tailings. Semi-quantitative mineralogical analysis of the flotation tailings revealed significant content of carbonate minerals (approximately 20-25 %), indicating high acid neutralization capacity. Also, approximately 70 % of copper is in the form of the oxide mineral cuprite (Cu2O). Copper can be easily leached from cuprite by using sulphuric acid. The RTB Bor copper smelter generates 8.7 m3h-1 of extremely acidic waste effluent (142.4 kgm-3 of sulphuric acid, pH -0.464) with relatively high concentrations of dissolved metals and metalloids (Cu, Fe, Zn, Pb and As). The effluent is currently treated with hydrated lime. The present study focused on application of flotation tailings as a neutralizing agent for acidic effluents. Laboratory experiments followed by computer simulation of the industrial process showed that 99% of the acid can be neutralized with flotation tailings in a series of six reactors resulting in the final copper concentration of 1.55 gL-1. Benefits of the proposed process are: lower environmental impact of the process and reduced costs of neutralization of the acidic effluent from the copper smelter.
In ores, chalcopyrite is usually associated with other sulfide minerals, such as sphalerite, galena, and pyrite, in a dispersed form, with complex mineralogical structures. Concentrates obtained by flotation of such ores are unsuitable for pyrometallurgical processing owing to their poor quality and low metal recovery. This paper presents the leaching of chalcopyrite concentrate from the location “Rudnik, Serbia”. The samples from the flotation plant were treated with hydrogen peroxide in sulfuric acid. The influences of temperature, particle size, stirring speed, as well as the concentrations of hydrogen peroxide and sulfuric acid were followed and discussed. Hence, the main objective was to optimize the relevant conditions and to determine the reaction kinetics. It was remarked that the increase in temperature, hydrogen peroxide content, and sulfuric acid concentration, as well as the decrease in particle size and stirring speed, contribute to the dissolution of chalcopyrite. The dissolution kinetics follow a model controlled by diffusion, and the lixiviant diffusion controls the rate of reaction through the sulfur layer. Finally, the main characterization methods used to corroborate the obtained results were X-ray diffraction (XRD) as well as qualitative and quantitative light microscopy of the chalcopyrite concentrate samples and the leach residue.
This paper aims to determine the potential of volcanic rock found in Etna valley as an adsorbent of heavy metals in anionic form (chromates, arsenates, and selenates). Characterization of the volcanic rock was done with chemical methods (AAS, AES, gravimetric analysis, XRF), physicochemical methods (XRD, FTIR, SEM, DTA, DTG) and physical methods (porosity measurement, Microscopy in transmitted light). Also, equilibrium adsorption capacity was determined. All the results of adsorption capacity were satisfying considering the mineral composition, granulation, and porosity. The removal efficiency of chromates was the biggest (above 30 %) with adsorption capacity of 15.6 mg Cr g-1. The lowest adsorption efficiency was with the selenates, approximately 18 %.