The IB-1 cryogenic test facility is used for testing and qualifying superconducting components in support of various DOE projects and programs. The facility was identified as the highest priority need for a cryogenic system upgrade, as it currently relies on a 1977 era coldbox that requires increasingly more resources and maintenance downtime to remain operational. The first phase of the facility upgrade includes purchasing a Cryogenic Liquefier (Coldbox) from industry and integrating it into the IB1 facility infrastructure. The integration scope includes the addition of a second Mycom compressor skid, warm interconnecting piping between the Coldbox and compressor system, a cryogenic distribution system to connect the new Coldbox to the existing cryogenic system, and various electrical, controls and support utility upgrades. This paper describes the integrated design of the new IB1 cryoplant, modes of operation and status.

A quench detection system was developed for protecting and monitoring the superconducting (SC) solenoids for the Muon-to-Electron Conversion Experiment (Mu2e) at Fermilab. The quench system was designed for a high level of dependability and long-term continuous operation. It is based on three tiers: Tier-1, FPGA-based Digital Quench Detection (DQD); Tier-2, Analog Quench Detection (AQD); and Tier-3, the quench controls and data management system. The Tier-1 and Tier-2 systems are completely independent and fully redundant. The Tier-3 system is based on National Instruments (NI) cRIO and provides the user interface for quench controls and data management. It is independent from Tiers 1 & 2. The DQD provides both quench detection and quench characterization (monitoring) capability. Both DQD and AQD have built-in high voltage isolation and user programmable gains and attenuations. The DQD and AQD also includes user configured current dependent thresholding and validation times. A 1 st article of the three-tier system was fully implemented on the new Fermilab magnet test stand for the HL-LHC Accelerator Upgrade Project (AUP). It successfully provided quench protection and monitoring (QPM) for a cold superconducting bus test in November 2020. The Mu2e quench detection design has since been implemented for production testing of the AUP magnets. A detailed description of the system along with results from the AUP superconducting bus test will be presented.

The Fermilab horizontal test stand previously used for testing the LHC inner triplet quadrupoles has been upgraded to test cryo-assemblies for the high-luminosity LHC upgrade (HL-LHC). The test requirements of these new cryo-assemblies required additional capabilities of the test stand cryogenic system, including controlled cool-down and warm-up, helium recovery after a quench, and operation at higher pressures. Most of these upgrades were completed to support a zero-magnet test in late 2020, with the remainder of the upgrades completed to support the first pre-series cryo-assembly test in early 2022. An overview of the design and initial operating experience of the upgraded test stand cryogenic system and associated process controls system are presented in this paper.

This paper describes the initial operational experience gained from testing Linac Coherent Light Source II (LCLS-II) cryomodules at Fermilab's Cryomodule Test Facility (CMTF). Strategies for a controlled slow cooldown to 100 K and a fast cooldown past the niobium superconducting transition temperature of 9.2 K will be described. The test stand for the cryomodules at CMTF is sloped to match gradient in the LCLS-II tunnel at Stanford Linear Accelerator (SLAC) laboratory, which adds an additional challenge to stable liquid level control. Control valve regulation, Superconducting Radio-Frequency (SRF) power compensation, and other methods of stabilizing liquid level and pressure in the cryomodule 2.0 K SRF cavity circuit will be discussed. Several different pumping configurations using cold compressors and warm vacuum pumps have been used on the cryomodule 2.0 K return line and the associated results will be described.

Fermilab’s 1.3 GHz prototype cryomodule for the Linac Coherent Light Source Upgrade (LCLS-II) has been tested at Fermilab’s Cryomodule Test Facility (CMTF). Aspects of the cryomodule design have been studied and tested. The cooldown circuit was used to quickly cool the cavities through the transition temperature, and a heater on the circuit was used to heat incoming helium for warmup. Due to the 0.5% slope of the cryomodule, the liquid level is not constant along the length of the cryomodule. This slope as well as the pressure profile caused liquid level management to be a challenge. The microphonics levels in the cryomodule were studied and efforts were made to reduce them throughout testing. Some of the design approaches and studies performed on these aspects will be presented. Fermilab is operated by Fermi Research Alliance, LLC under Contract No. De-AC02-07CH11359 with the United States Department of Energy. This work was supported, in part, by the LCLS-II Project.

Thermoacoustic Oscillations (TAOs) is a commonly experienced phenomenon in helium cryogenics and in most cases, is an undesirable effect. During LCLS-II prototype Cryomodule (pCM) testing, TAOs were observed in both the Cryogenics Distribution System and in the LCLS-II Cryomodule JT and Cooldown Valves. The TAOs manifested themselves through the usual effect of added heat load to the cryogenic system and ice formation on the oscillating device. However, during cavity testing, the TAOs were also found to significantly contribute to microphonics detuning of the SRF cavities. Systematic studies were carried out and it was discovered that the TAOs could be “turned-off” or substantially decreased by operating at subcritical pressures on the LHe supply. Lastly, various TAO dampening/mitigation techniques were employed to allow operations at supercritical pressure with greatly reduced static heat load and microphonics levels.