Dielectric barrier discharges are an emerging technology for the plasma-catalytic removal of volatile organic compounds and other gas purification challenges such as the removal of O 2 traces from H 2 . Packed-bed reactors are mainly used for these applications, but surface dielectric barrier discharges (SDBDs) typically printed on thin dielectric plates are promising alternatives for the treatment of large volumetric flow rates due to their low flow resistance causing a low pressure drop. Especially for SDBDs the flow conditions are crucial, because the active plasma filled volume covering the mentioned plates with a typical thickness of 0.1 mm is small in comparison to the overall reactor volume with a typical distance of some tens of millimeters to the reactor wall. In this study, the flow conditions of a twin-SDBD were investigated by Schlieren imaging applied in converting O 2 traces in H 2 containing gas mixtures to H 2 O and compared to fluid dynamics simulations. Schlieren imaging was used to visualize local gradients of the refractive index inside the SDBD reaction chamber, while gas composition, dissipated power, or flow rate were varied. Without a plasma discharge, laminar flow dominates, resulting in a conversion below 10% over a Pt-coated electrode configuration in the reaction of O 2 traces with H 2 . With the plasma discharge, full conversion was achieved for the same reaction without catalyst, although the plasma is also confined to the surface of the electrode configuration. Schlieren structures covering the complete cross section of the reaction chamber were observed, showing that strong radial mass transport is induced by the plasma. The shape and extent of the Schlieren structures is ascribed to a superimposition of gas flow, thermal expansion from the plasma volume, thermal buoyancy as well as an electrohydrodynamic force between the electrodes and the grounded reactor walls. Fluid dynamics simulations show vortex formation above and below the electrode, created by the electrohydrodynamic force further implying extensive mass transport by the plasma, which is visualized in addition by carbonaceous deposits on the reactor lid. This emerging deposition pattern during toluene decomposition closely corresponds to the electrode geometry. It is proposed that the reaction proceeds only in the active plasma volume and that reactive species transported to the bulk gas phase only have a minor contribution. Thus, the degree of conversion of the SDBD reactor is not only determined by the chemical reactivity in the plasma volume, but also by its plasma-induced mass transport resulting in efficient gas mixing. These findings reveal new possibilities to improve SDBD reactors for gas purification applications based on their favorable flow conditions.
A planar lab-on-a-chip mass spectrometer was developed to get a low-priced micro mass spectrometer for gas analysis from =1 amu. This micro-electrical-mechanical system (MEMS) has a size of 6.5 mm x 11 mm, is fabricated with Lithografie, Galvanoformung-technology (LiGa), and consists of nickel and sapphire. A Time-of-Flight (ToF) mass separator is used for ion separation. Besides the separation, the MEMS includes a plasma based electron impact ionization chamber, an energy filter and a Faraday cup. The results show a functioning system and first mass spectra of a gas mixture consisting of nitrogen (N 2 ), oxygen (O 2 ) and carbon dioxide (CO 2 ). The first measurements show a mass resolution of up to 16 and a limit of detection down to 500 ppm.
The unipolar pulsed-plasma electrolytic oxidation (PEO) of aluminum has been replaced by bipolar pulsed methods that use a so-called 'soft-sparking'mode. This method results in an effective reduction of intense microdischarges, which are detrimental to the oxide layer. In a previous publication, we developed an in-situ multivariable microdischarge control scheme using unipolar pulsing. Using this method, it is possible to restrict the mean microdischarge size to well-defined limits, while at the same time influencing the mean microdischarge energy, number density or spectral emission behaviour. This method operates well inside a frequency range of f = 1-20 kHz. Although this method shows highly desirable plasma control properties, the mechanisms defining this frequency-dependent controllability are unclear. The aim of this study is to visualize the spatio-temporal behavior of microdischarges in higher frequency ranges. First, a wavelet transform was performed to estimate the temporal evolution of microdischarge lifetimes. Ceramic coatings were then deposited on aluminum alloy substrates in an aqueous solution using unipolar pulsed galvanostatic PEO. The aluminum samples were coated for 30 min at frequencies of f(1) = 50 Hz, f(2) = 5 kHz f(3) = 100 kHz. High-speed imaging was carried out utilizing four synchronized intensified charge-coupled device (ICCD) cameras, each with a 500 ns exposure time. At f(2) = 5 kHz, the microdischarges were still able to follow the electrical pulses. In this regime, the process can be divided into two stages, an initial charging of the substrate surface without plasma emission and a subsequent slower evolution of microdischarges. Equivalent circuit model descriptions are given for both processes. At f(3) = 100 kHz, microdischarges were not able to follow the pulse frequency, as the lifetimes and risetimes of the microdischarge characteristics were longer than the pulse length. Reignition at the same spatial location, clustering and permanent ignition through pulse periods were observed.
A key to the understanding of mechanisms during plasma electrolytic oxidation (PEO) is the interaction between microdischarges and an amorphous oxide film. The PEO microdischarges, which are randomly distributed on the surface of a treated lightweight metal substrate (Al, Ti, Mg), cause material extraction and support the formation of hard and dense crystalline oxide films. Characterization of these microdischarges is a complicated task under PEO conditions, because of the stochastically temporal and spatial behavior as well as the small dimension of the microdischarges. Microdischarges at atmospheric pressure conditions can leave similar erosion traces on metallic films (Al, Ti) as PEO microdischarges on oxide films, and possibly can support a better understanding of the plasma-solid-interactions as well as microdischarge characteristics during PEO. A porous aluminum oxide film is deposited on aluminum substrates by pre-anodizing at a voltage of 250 V and is treated afterwards with a relative short (duration of 1 min) PEO process at a voltage of about 500 V or filamentary dielectric barrier discharges, namely a self-organized Dielectric Barrier Discharge (DBD) and a DBD-like plasma jet operated both with a He/N2 (95%/5%) gas flow. The gas temperature at DBD plasma conditions, measured using the rotational distribution in the emission spectra of molecular nitrogen, is low and amounts to about 400 K. Erosion traces on the surface of the oxide film caused by PEO and plasma spots of both atmospheric pressure discharges are studied by scanning electron microscopy and energy dispersed x-ray spectroscopy. Form and dimensions of erosion traces and established modifications of the material composition generated by the treatment with these DBD microdischarges under atmospheric pressure conditions are similar to those ones generated by the PEO process. Hence, a similar mechanism of these processes is supposed. For stronger evidences of the assumed PEO mechanism additional experimental studies are needed.
Microdischarges occurring during plasma electrolytic oxidation are the main mechanism promoting oxide growth compared to classical anodization. When the dissipated energy by microdischarges during the coating process gets too large, high-intensity discharges might occur, which are detrimental to the oxide layer. In bipolar pulsed plasma electrolytic oxidation a so called ‘soft-sparking’ mode limits microdischarge growth. This method is not available for unipolar pulsing and for all material combinations. In this work, the authors provide a method to control the size- and intensity distributions of microdischarges by utilizing a multivariable closed-loop control. In-situ detection of microdischarge properties by CCD-camera measurements and fast image processing algorithms are deployed. The visible size of microdischarges is controlled by adjusting the duty cycle in a closed-loop feedback scheme, utilizing a PI-controller. Uncontrolled measurements are compared to controlled cases. The microdischarge sizes are controlled to a mean value of A=5⋅10−3mm2 and A=7⋅10−3mm2, respectively. Results for controlled cases show, that size and intensity distributions remain constant over the processing time of 35 minutes. Larger, high-intensity discharges can be effectively prevented. Optical emission spectra reveal, that certain spectral lines can be influenced or controlled with this method. Calculated black body radiation fits with very good agreement to measured continuum emission spectra ( T=3200 K). Variance of microdischarge size, emission intensity and continuum radiation between consecutive measurements is reduced to a large extent, promoting uniform microdischarge and oxide layer properties. A reduced variance in surface defects can be seen in SEM measurements, after coating for 35 minutes, for controlled cases. Surface defect study shows increased number density of microdischarge impact regions, while at the same time reducing pancake diameters, implying reduced microdischarge energies compared to uncontrolled cases.
In this work a gliding arc plasmatron consisting of a filamentary discharge rotating in a nitrogen vortex flow at low DC current (I = 100 mA) is investigated. The gas flow swirl of the plasmatron is produced by six tangential gas inlets. The Reynolds number of the nitrogen flow through these tubes at the flow rate of Q = 10 slm amounts to about 2400, which is in the intermediate range. Under these conditions, the formation of micro-vortices can be caused by small gas flow disturbances like e.g. a tube edge. The operation of the GA plasmatron at these conditions is accompanied by the production of plasma spots at the anode surface, namely near the gas inlets. Melted and solidified metal is found in erosion traces left by plasma spots at the anode surface. It is established that melting of stainless steel cannot be caused by an axial current of I = 100 mA of plasma spots and an helical current is supposed. This assumption is confirmed by microscope images of eroded traces with toroidal melting areas. These experimental results corroborate a hypothesis of previous studies, concerning the gliding arc physics, about the formation of plasma objects with an axial magnetic field by the interaction of micro-vortices with the plasma channel.
Numerous studies have shown that dielectric barrier discharge (DBD) and DBD-like plasma jets interact with a treated surface in a complex manner. Eroded traces after treatment cannot be explained by conventional plasma-surface interaction theory. The mechanisms of a controlled formation of these plasma objects is still unclear. In this work, the authors show that the formation rate and characteristics of eroded traces, treating a titanium surface, can be controlled by process design and the combination of materials used. A thin (0.45 µm) layer of titanium film is deposited onto a glass substrate and is then treated in the effluent of a non-equilibrium atmospheric pressure plasma jet (N-APPJ) operated with argon or krypton flow. Plasma spots with diameters ranging from 100–700 µm are observed using an intensified digital camera on the titanium film surface. These plasma objects are strongly inhomogeneous, forming a core with a very high current density and leave erosion holes with diameters of about 1 µm. By using krypton as a working gas, effective erosion of the titanium substrate can be shown, whereas by using argon no traces are detected. For the latter case, traces can be provoked by deposition of a thin aluminum layer on top of the titanium substrate, by creation of artificial scratches or by an additional swirling flow around the discharge. Based on the experimental results presented in this and previous papers, it is assumed that plasma spots with dense cores are produced by an interaction of micro-vortices within the plasma channel and by the formation of an extremely high axial magnetic field. This assumption is confirmed by destruction of the treated surface material, extraction of paramagnetic atoms and toroidal substrate heating, which is most likely caused by a helical current of the plasma spot.
This paper reports a design of an exchangeable miniaturized mass spectrometry chip using spring-loaded pins and O-rings for electrical and fluidic connections. This planar microelectromechanical system (MEMS)-chip works with 300 µm high silicon structures between two borosilicate glasses and has a size of 13 mm × 7 mm. Because of its small size a small vacuum pump is sufficient, and it is suitable for mobile measurements and portable applications. Because of exchangeability of MEMS-chips with fluidic and electrical high voltage connections a direct comparison between chips is possible.
A smooth layer of hard aluminium film is deposited onto a glass substrate with a multi-frequency CCP discharge and then treated in the effluent of a non-equilibrium atmospheric pressure plasma jet (N-APPJ) operated with Ar flow. A thin filament is formed in the argon N-APPJ through contraction of a diffuse feather-like discharge. The aluminium surface treated in the effluents of the N-APPJ is significantly modified. Erosion tracks of different forms and micro-balls composed of aluminium are observed on the treated surface. Based on CCD images of active plasma discharge channels, SEM images of the treated surface and current-voltage characteristics, these surface modifications are interpreted as traces of plasma spots and plasmoids. Plasma spots are focused plasma channels, which are characterized by an intense emission in CCD images at the contact point of a plasma channel with the treated metal surface and by deep short tracks on the aluminium surface, observed in SEM images. Plasmoids are plasma objects without contact to any power supply which can produce long, thin and shallow traces, as can be observed on the treated surface using electron microscopy. Based on observed traces and numerous transformations of plasma spots to plasmoids and vice versa, it is supposed that both types of plasma objects are formed by an extremely high axial magnetic field and differ from each other due to the existence or absence of contact to a power supply and the consequential transport of electric current. The reason for the magnetic field at the axis of these plasma objects is possibly a circular current of electron pairs in vortices, which are formed in plasma by the interaction of ionization waves with the substrate surface. The extremely high magnetic field of plasma spots and plasmoids leads to a local destruction of the metal film and top layer of the glass substrate and to an attraction of paramagnetic materials, namely aluminium and oxygen. The magnetic attraction of aluminium is a reason for the extraction of some pieces of metal and the formation of erosion tracks and holes in the metal film. In the absence of metal atomization, the extracted aluminium forms spherical micro-particles, which are distributed over the surface of the treated metal film by the gas flow. A thin (100 nm) gold (diamagnetic) layer on top of the aluminium film surface reduces the erosion rate of plasma spots and plasmoids drastically (more than three orders of magnitude).
Summary form only given. Micro-electromechanical systems (MEMS) have a broad area of application in modern technology. Nanostructured sensors allow the shrinkage of measuring systems to micrometer size (lab-on-a-chip). The authors present a micro-fabricated mass spectrometer equipped with a low pressure argon plasma source driven at a frequency of 2.45 GHz. An antenna creates a cylindrical shaped plasma volume of 250 μm in radius and 300 μm in height surrounded by borosilicate glass and electrically conducting silicon. Due to their invasive nature, many conventional techniques for characterization of technical plasmas, e.g. Langmuir probes, fail.
The admixture of a small amount of emitter oxides, e.g. ThO2 ?>, La2O3 ?> or Ce2O3 ?> to tungsten generates the so-called emitter effect. It reduces the work function of tungsten cathodes, that are applied in high intensity discharge (HID) lamps. After leaving the electrode bulk and moving to the surface, a monolayer of Th, La, or Ce atoms is formed on the surface, which reduces the effective work function ϕ. Depending on the coverage of the electrode, the effective reduction in ϕ is subjected to the thermal desorption of the monolayer from the hot electrode surface. The thermal desorption of emitter atoms from the cathode is compensated not only by the supply from the interior of the electrode and by surface diffusion of the emitter material to its tip, but also to a large extent by a repatriation of the emitter ions from the plasma by the strong electric field in front of the cathode. Yet, an emitter ion current from the arc discharge to the anode may only be present, if the anode is cold enough to refrain from thermionic emission. Therefore, the ability of emitter oxides to reduce the temperature of tungsten anodes is only given for a moderate temperature so that the thermal desorption is low and an additional ion current is present in front of the anode. A higher electrode temperature leads to their evaporation and to an inversion of the emitter effect, which increases the temperature of the respective anodes in comparison with pure tungsten anodes. Within this article, the emitter effect of doped tungsten anodes and the transition to its inversion is investigated for thoriated, lanthanated, and ceriated tungsten electrodes by measurements of the electrode temperature in dependence on the discharge current. It is shown for a lanthanated and a ceriated anode that the emitter effect is sustained by an ion current at anode temperatures at which the thermal evaporation of emitter material is completed.