This study aimed to valorize by-products from cabbage processing to produce nutrient-rich powders that are suitable for food incorporation and, as a case study, to evaluate their application in texture-modified jelly intended for senior consumers. Freeze-dried powders from cabbage leaves and cores were analyzed for physicochemical properties, nutritional value, and antioxidant activity. Steaming significantly affected water absorption, solubility, and color: powders from fresh cabbage exhibited higher water solubility and lighter, greener hues, whereas powders from steamed cabbage showed darker, yellow-red tones due to pigment degradation. Nutritional analysis confirmed high dietary fiber contents (>30 g/100 g dry weight) in all powders. Core powders contained more potassium and phosphorus, with minimal mineral losses being observed after steaming. Sugar profiling showed greater fructose, glucose, and total sugar contents in leaf powders, whereas sucrose predominated in core powders. Steaming facilitated maltose formation. Although steaming generally reduced total phenolic content, it increased antioxidant activity in steamed leaf powders. Application trials demonstrated that cabbage powder concentrations strongly influenced jelly composition, including dietary fiber, total phenolic content and mineral levels, while pectin concentration primarily affected texture. Optimized formulations yielded nutritionally enriched jellies with acceptable sensory properties, demonstrating the feasibility of using cabbage processing by-products as a value-added food ingredient.
The study aimed to investigate the effects of pre-treatment (husking, sifting, and moisture adjustment) and explosion puffing on the chemical composition, volatile profile, phenolic content (free and bound), radical-scavenging activity, and formation of potentially hazardous compounds in wheat grain. Processing decreased protein, fat, ash, and dietary fiber content primarily due to removing the aleurone layer and thermal degradation leading to a diminished overall nutritional value. However, the starch content increased, along with significant changes in mono- and disaccharides, including higher maltose and glucose content attributed to starch gelatinization and hydrolysis. Thermal processing significantly altered the volatile profile, introducing new aroma-active compounds, such as pyrazines and furans, formed through Maillard and caramelization reactions. Additionally, the content of spectrophotometrically determined free phenolics and flavonoids increased, enhancing the grains’ radical-scavenging potential. Safety analyses confirmed that 5-hydroxymethylfurfural (5-HMF) and acrylamide levels remained within permissible limits, ensuring compliance with food safety standards. These findings highlight the nutritional and safety implications of explosion puffing, emphasizing its potential as a wheat-processing method.
Lactobionic acid (Lba), an oligosaccharide aldonic acid, has demonstrated various health-promoting benefits and applications in diverse areas. Lba has been recognized for its multifunctional properties, such as metal ion chelation and calcium sequestration. This study aimed to evaluate the effects of supplementing the diet of early-laying hens with Lba (EXP group) on their performance and the physical–chemical properties, and nutritional quality of eggs. The 12-week study involved 700 Sonja breed hens per group, with the EXP group’s diet enriched with 2% of biotechnologically produced Lba, while the control group (CON) received no Lba supplementation. Lba supplementation influenced both the hen’s performance and egg quality, particularly in terms of egg production and fatty acid accumulation. Performance in the EXP group was significantly improved (p < 0.05), showing a 4.6–8.9% increase compared to the CON group at all experiment stages. Lba also promoted an increase in monounsaturated fatty acid (MUFA) content, particularly palmitoleic and vaccenic acids. Overall, Lba supplementation enhanced both the productivity of laying hens and the nutritional value of eggs during the early laying period.
This study aimed to evaluate the chemical composition of Baltic sprats throughout the fishing season (November-March) while examining the texture and color of smoked sprats produced after that. Smoked sprats were produced from fresh fish and fish from the same batches after one year of frozen storage and thawing. The protein content in raw sprats remained stable with lysine and leucine exhibiting the highest content among essential amino acids. The lipid content showed an inverse correlation with moisture content during fishing season. Throughout the fishing season, there was a notable reduction in fatty acid content, particularly in n 3 fatty acids. The lowest values of atherogenicity and thrombogenicity indexes were recorded in the autumn sprats, while the hypocholesterolemic to hypercholesterolemic fatty acid ratio was the highest in this fish, indicating its higher nutritional value. The moisture content increased from 62.4 g/100 g in the fish from the autumn catch to 70.0 g/100 g in those from the spring; thereby, impacting the physical properties of smoked sprats such as texture, color, and pH. The observed decrease in hardness, as well as reduced redness and yellowness of smoked fish sourced from the spring catches was likely attributed to the higher moisture content. Smoked sprats produced from frozen sprats exhibited lower hardness and slightly darker color.
The seasonal variation of Baltic sprat chemical composition leads to a change in smoked fish texture and color, which may pose challenges for industrial processing. This research aimed to evaluate the dependence of smoked sprat texture and color on the catching season and pre-treatment applied before the smoking of fish, following one year of frozen storage. Various proportions of sodium chloride (NaCl), calcium chloride (CaCl2), and acetic acid were used in the solution for fish pre-treatment. The introduction of salts during the pre-treatment process for late-season fish has been found to enhance the texture of the smoked product. The color components of the lightness (L*) and redness (a*) measured on the smoked fish surface remained consistent throughout the catching season, whereas the yellowness (b*) showed a tendency to decrease towards the end of the season. Moreover, when acetic acid was applied to late-season fish, the yellowness of the smoked sprat surface increased compared to that of the sample without this pre-treatment. These findings suggest that the choice of pre-treatment methods can significantly improve the texture and color attributes of the smoked sprat, which is crucial for maintaining quality standards, especially in the context of industrial processing.
Abstract The objective of the current study was to create a frozen dessert with reduced fat and sugar content, using plant-based ingredients and to evaluate its physical, rheological and nutritional properties. The dessert formulations were developed using plant-based ingredients such as sweet potatoes, potatoes, carrots, and beetroot, combined with date sugar, corn starch and skimmed milk powder. Chemical analysis showed that the sweet potato (SP) sample had the highest energy value due to its carbohydrate and fat content, while the carrot (CR) sample had the lowest. Rheology tests revealed that beetroot-based (BR) samples exhibited the highest viscosity, likely due to the high dietary fibre content in beetroots, while the CR sample was the most fluid, attributed to its lower solids content. The study showed that air bubble size influenced texture and melt behaviour. The overrun, a measure of air incorporation, was highest in the BR sample, contributing to a lighter texture. The hardness of the desserts was influenced by solid content and ingredient composition, with the CR sample being the hardest. Melting rate analysis revealed that all samples melted slowly, with the SP, SPP (sweet potato + potato), and BR samples melting uniformly over time. Overall, the study demonstrated that plant-based ingredients could effectively replace traditional high-fat animal-based ingredients, yielding frozen desserts with favourable nutritional profiles, acceptable rheological properties, and desirable physical characteristics.
Amylase activity in rye flour plays a crucial role in the production of rye bread. When preparing a scald in rye bread production, diastatic rye malt is utilized to augment the amylase activity of the rye flour. This study investigated the effects of the diastatic power (DP) and concentration of rye malt on the Falling Number (FN) and the rheological properties of rye flour. Additionally, it examined reducing sugars in the scalding process and fermentation. Mixolab results provided comprehensive data on dough properties at different temperature stages, highlighting significant changes in starch gelatinization and enzyme activity due to varying malt diastatic power and concentrations. The decline in the gelatinization index (C3-C2) indicated faster starch gelatinization with increased diastatic power. Adding rye malt significantly increased maltose content in the saccharified and fermented scald, promoting a favorable environment for lactic acid bacteria and yeasts. FN and Amylograph results showed that less active malt (DP 170, 179 °WK), at a 1.5% concentration, could achieve similar effects as the more active malt (DP 362, 408 °WK) at 0.5%. Adding rye malt to rye flour allows for the regulation of the flour’s rheological properties and FN, adjustable based on malt DP and concentration.
Incorporating extruded pea hulls (EPH) into wheat bread increases its nutritional value by increasing dietary fiber content, which in turn influences the physicochemical properties and sensory attributes of bread. This study aimed to assess the effect of varying EPH levels on the rheological properties of wheat dough, as well as on the physical and sensory attributes of wheat bread, providing insight into the optimal EPH inclusion level. Farinograph analysis indicated that the inclusion of extruded pea hulls progressively increased the water absorption capacity. At higher EPH replacement levels, bread exhibited decreased specific volume, increased hardness, reduced porosity, darker color, and pronounced sensory attributes of pea aroma and pea taste. Bread with 5-15% EPH retained physical qualities comparable to bread without EPH, with 5% EPH replacement particularly improving specific volume, porosity, and texture. However, 20-30% EPH significantly impaired bread quality, resulting in denser crumb, darker crumb color, and intensified pea aroma. These findings suggest that moderate EPH inclusion (up to 15%) is optimal for enhancing fiber content without compromising bread quality, while higher levels (20% and more) may negatively affect both physical and sensory attributes.
The complex of polysaccharides of the grain transforms during processing and modifies the physical and chemical characteristics of bread. The aim of the research was to characterize the changes of glucans, mannans and fructans in hull-less barley and wholegrain wheat breads fermented with spontaneous hull-less barley sourdough, germinated hull-less barley sourdough and yeast, as well as to analyze the impact of polysaccharides on the physical parameters of bread. By using the barley sourdoughs for wholegrain wheat bread dough fermentation, the specific volume and porosity was reduced; the hardness was not significantly increased, but the content of β-glucans was doubled. Principal component analysis indicates a higher content of β-glucans and a lower content of starch, total glucans, fructans and mannans for hull-less barley breads, but wholegrain wheat breads fermented with sourdoughs have a higher amount of starch, total glucans, fructans and mannans, and a lower content of β-glucans. The composition of polysaccharides was affected by the type of flour and fermentation method used.
In wholemeal bread production, scalding and fermentation contribute to the improvement of the structural characteristics of the dough and bread. The influence of fermented scald on rye and barley dough and bread structure formation was specified in this study. The microstructural analysis performed using a scanning electron microscope revealed the separation of phases during the fermentation of scalds. According to the storage G′ and loss G″ moduli, both scalds exhibited elastic character over viscous. The fermentation of barley scald increased both moduli and complex viscosity, while no substantial changes were observed in the fermented rye scald. The addition of fermented scald containing partially hydrolyzed starch and a fraction of water-soluble compounds contributed positively to the formation of a well-organized structure of dough fermented for 4 h. Fermentation substantially reduced the dough’s complex viscosity and moduli values, confirming the partial structure alteration leading to the viscous portion increase. The dough with fermented scald showed a significantly lower loss factor than the dough without fermented scald, indicating enhanced mechanical process ability. The most substantial weakening of the structure was observed for dough without scald. The addition of rye scald to the rye dough promoted the formation of fewer pores with relatively smaller specific volumes.
Patients with dysphagia diseases require food with acceptable textural characteristics. Additionally, due to the consumption of smaller portions, these patients receive insufficient amounts of nutrients. Therefore, this study aimed to develop plant-based purée as a meal for an oro-pharyngeal dysphagia (OD) diet, enriched with proteins, fiber and antioxidant vitamins. The suitability of three protein sources—soy protein isolate, whey protein isolate and brown pea protein concentrate—was tested through evaluation of their effect on the rheological properties of protein-enriched plant-based purées for OD diets. Based on the rheological analysis, whey protein was selected for incorporation into the new product formulations. Two prototypes of soups and two prototypes of desserts produced in this study demonstrated acceptable textural properties and high nutritional value.
Abstract Pastry cream contains wheat flour, which is not suitable for celiac patients who require a gluten-free diet. Potatoes are known as a good source of starch, minerals and vitamins. They also contain protein, dietary fibre and various phytochemicals. Their addition to pastry cream can both serve as a texturising agent and enrich the nutritional value of the final product. This study aimed to evaluate the suitability of potatoes as a replacement for wheat flour in pastry cream. For study purposes, the physicochemical attributes of eleven potato varieties were evaluated. Among other varieties, the boiled potato variety Gala exhibited higher fibre, fat, phosphorus and potassium content; however, significantly higher protein (12.48 ± 0.08 g 100 g−1 DW) and iron (3.12 ± 0.02 g 100 g−1 DW) content. Higher antiradical activity (18.72 ± 0.74 mM TE 100−1 g DW) was detected in potatoes of the variety Blue Congo. After preliminary investigation, wheat flour was replaced with mashed potatoes, making up 30% of the cream weight, and its impact on the pastry cream was studied. It was established that potatoes had a significant effect on pastry cream colour and texture. American Rose, Imanta, Rigonda and Viviana were selected as the most suitable from the eleven varieties tested. The addition of potatoes in pastry cream doubled its fibre and potassium content, whereas, other changes in nutritional value of the creams were variety dependent.
Abstract Durum wheat (Triticum turgidum) is used for the production of various ready-to-eat products such as breakfast cereals, puffed grains, and extruded products. Technological processes of grain processing and the addition of different ingredients cause changes in the physical and chemical properties of the product, which give puffed grains a unique porous structure and change their nutritional value. This study aimed to evaluate the effect of coating on the physico-chemical characteristics of puffed wheat grains depending on the coating material. The study revealed that the application of coating increased dry matter and thousand-kernel weight (TKW). Water activity decreased in puffed grain without coating (BZ), and puffed grain with whey powder (MC) compared to wheat grain. The reduction in the moisture content increased the crispiness of product. Application of coating led to a decrease in the hardness of both MC and puffed wheat grain with vanillin and sugar (BV). Applying additives to the product’s surface led to a decrease in the water absorption index (WAI). The water solubility index (WSI) increased in the MC and BV samples. Samples BZ, BV and MC had higher L* (lightness) values than wheat grains because the puffing process expanded the cells, confirmed by scanning electron microscopy, and caused starch gelatinisation. The a* (redness) value of wheat was greater than that of BZ, BV and MC, which may be due to the partial removal of the outer layer of wheat grains. The milled samples of BZ, BV and MC were slightly darker, having lower L* values, compared to unprocessed wheat grain.
Abstract Puffed grains made from whole wheat, corn or rice grains are ready-to-eat breakfast cereals that do not require additional preparation. Two recipes for puffed grain coatings were developed in the previous studies. Sunflower oil was used in the coating, which may affect storage stability. Due to lipid hydrolysis, free fatty acids may be released, causing rancid off-flavour. The aim of this study was to determine the changes in the acid value of lipids and sensory attributes of sweet-coated puffed wheat grains ‘Badyrak vanilla’ (BV) and ‘Badyrak with whey’ (MC) depending on temperature during their eight-month storage. The products were packaged in metallised polypropylene pouches, 30 g each. The acid value was studied monthly at different storage temperatures (20 ± 2 °С and 4 ± 2 °С). In puffed wheat grain products, 65% of fatty acids are polyunsaturated, 25% monounsaturated, and 10% saturated. The high proportion of unsaturated fatty acids over saturated makes oil more susceptible to oxidation. Literature studies and sensory evaluation of puffed wheat grains allowed setting a limiting acid value at 4.0 mg KOH g−1 lipids. The increase in acid value was storage temperature dependent. Thus, the acid value exceeded the established limit in the fifth month for MC and the sixth month for BV when stored at 20 ± 2 °С. At the same time, noticeable changes in puffed wheat grain flavour were observed. The temperature coefficient (Q10) for MC was 2.0, whereas for BV it was 1.5, indicating that the acid value increase in MC was more affected by temperature than that in BV.
Lactobionic acid is an innovative product obtained in the fermentation process of cheese or curd whey, and it has several beneficial properties. Therefore, it may have potential application in animal feeding. Currently, lactobionic acid is not widely used yet in feeding farm animals. Therefore, the aim of our study was to evaluate the effect of lactobionic acid (LBA) on pig growth performance and pork quality. Two groups of pigs (control and trial, 26 piglets each) were completed. The control group received compound feed, whereas the trial group's feed was supplemented with LBA (0.17 kg per 100 kg of feed). Carcass weight and meat pH were determined. The subcutaneous fat layer S (mm) was measured. Lean meat content was determined using the SEUROP classification. Amino acids and fatty acids in pork were evaluated. The addition of LBA to pig feed significantly increased the live weight gain and slaughter yield of pigs, but the samples had a slightly thicker backfat layer. Results obtained showed higher concentration of amino acids in the trial group but slightly lower pork fat quality in the same group. Lactobionic acid has the potential for applications in pig feeding.
Abstract To meet the rising consumer demand for higher nutrition foods and to increase flake nutritional value and functionality, it is possible to combine cereals with pulses. For consumers, one of the most important quality parameters along with appearance and taste, is texture. To produce the appropriate quality of flakes, the knowledge about the relationship between chemical composition, processing parameters, and texture is necessary. The aim of this study was to characterise the role of cereal and pulse constituents and processing technologies in flake texture development, which could be used in flake production for achieving the appropriate hardness and crunchiness of new products. The monographic method was used to characterise the constituent and processing technology‘s role in cereal and pulse flake texture development. Information published from 2003 till 2022, in total 77 full text research articles, books and databases were analysed and summarised. Data analysed show if pulse and cereal nutritional information, mineral and vitamin content is known, it is possible to combine different cereals and pulses to provide a specific nutrient composition in the developed products. The main change in high starch products is a specific gelatinization and retrogradation behaviour of starch. Constituents such as lipids and proteins as well as processing technology and parameters, can significantly modify the properties and functionality of starch. Proteins can encapsulate starch granules, inhibit starch digestion and gelatinization, reduce starch structural order, and inhibit starch retrogradation.
Abstract Freezing is one of the ways to preserve plant products, because it allows inhibiting natural degradation and transformation processes of the bioactive compounds. The aim of this study was to evaluate the effect of freezing on bioactive compounds of horseradish roots and their dynamics in long-term frozen storage. Horseradish roots were frozen at two different conditions (–18±2°C and –40 ± 2 °C) and further stored at –18 ± 2 °C for 12 months. Total phenolic content (TPC), total flavonoid content (TFC), total flavonol content (TFlC), total flavan-3-ol content (TF3C), total phenolic acid content (TPAC), and radical scavenging activity (RedPow, DPPHÿ, ABTSÿ+) were determined spectrophotometrically. Individual phenolic compounds were deremined by liquid chromatography. The dominant individual phenolic compounds were phenolic acids (gallic and sinapic) and flavonoids (kaempferol, luteolin, and rutin). Because of freezing, TPC, TFC, and DPPHÿ as well as RedPow increased in horseradish roots. During storage, the content of analysed bioactive compounds mainly decreased. After 12-month storage, it was not possible to say unambiguously which of the freezing methods turned out to be better in general.
Abstract There are approximately 590 million people in the world with swallowing disorders (dysphagia), who need texture-modified foods to ensure nutritional intake on a daily basis. The aim of this research was to create new texture-modified products and to evaluate their bioactive and mineral compound concentration. Nine new products (five desserts and four puree-soups) were developed from plant-based ingredients with addition of a source of protein, canola oil, ascorbic acid, and other ingredients. Obtained samples were vacuum-cooked, sterilised at 115 °C for 5 min and tested for their bioactive compound concentration (total carotene and phenol concentration, and ABTS and DPPH radical scavenging activity), and concentration of seven vitamins and thirteen minerals important in human nutrition. The obtained data showed that bioactive compound concentration varied from sample to sample, which was expected due to the varied ingredients of each product. Mineral compound concentration analysis showed low levels of iodine, molybdenum, and selenium. The vitamin analysis showed traces of vitamin D3 and low levels of B group vitamins. Overall, the analysed product composition indicated that the natural background of these products is insufficient for ensuring the human body with all of the necessary vitamins and minerals, and the best solution could be the supplementation of these products with complexes of vitamins and minerals.
To properly ensure the quality of products from melon fruits, it is necessary to develop a production technology with the introduction of the HACCP (Hazard Analysis and Critical Control Points) system. Methods for prolonging the shelf life of freshly cut melon have been considered in this paper. The stages of processing technology and risks were considered; methods for improving the quality of melon processing products have been proposed. The objects of this study were melon fruits. Melon is a low-calorie fragrant fruit, with juicy pulp and thin skin; it is a seasonal product. Consequently, its shelf life is short. Due to its juiciness, melon perfectly quenches thirst, supports work of the nervous system. A study has been conducted to determine the level of microbial contamination and establish critical control points associated with melon processing. Samples were collected in the Southern regions of the Republic of Kazakhstan. Selected samples of melons were subjected to microbiological analysis. Microbiological parameters are affected by the temperature and duration of treatment. Thus, it is determined that when processing melon without refrigeration, it is not possible to save the product. A condition for the storage of the product is the pre-cooling of melon fruits before processing to refrigeration temperature. The results were used to assess the relevant critical control points, in relation to raw materials, contamination, process requirements and contact of ingredients with equipment. The observed contaminants common to all specimens and regardless of producers were staphylococci aureus, Salmonella spp, Bacillus spp. and Aspergillus fumigatus. The study has found that the monitoring and control of critical control points (CCP) ensures the quality of melon products. The measures taken were effective; based on the studies carried out, a technological scheme for processing melon fruits was developed. A relevant issue is to ensure the availability of melon products all year round; ensuring the safety of these products is the most important task and the goal of the study. The most important risk to human health when eating melon and processed products from it is poisoning caused by microorganisms, therefore, the greatest risk is microbiological contamination of fruits during processing. The results can be used in the production of long-term storage products from melon fruits, to better ensure the quality and safety of the finished product and are recommended in canning and juice production.