•ELM heat loads to tungsten monoblocks in ITER are calculated.•Larmor radius effects focus power onto toroidal edges.•There is no margin against edge melting in the pre-nuclear phase at half current, half field.•Edge melting will occur in the nuclear phase of ITER operation.
With the aim of a possible improvement of the material specification for tungsten, five different tungsten products by different companies and by different production technologies (forging and rolling) are subject to a materials characterization program. Tungsten produced by forging results in an uniaxial elongated grain shape while rolled products have a plate like grain shape which has an influence on the mechanical properties of the material. The materials were investigated with respect to the following parameters: hardness measurements, microstructural investigations, tensile tests and recrystallisation sensitivity tests at 3 different temperatures. The obtained results show that different production processes have an influence on the resulting anisotropic microstructure and the related material properties of tungsten in the as-received state. Additionally, the recrystallization sensitivity varies between the different products, what could be a result of the different production processes. Additionally, two tungsten products were exposed to thermal shocks. The obtained results show that the improved recrystallisation behaviour has no major impact on the thermal shock performance.
In 2015, as part of ITER Full-Tungsten Divertor Qualification Program, Institute of Plasma Physics Chinese Academy of Sciences (ASIPP) manufactured six small-scale Tungsten (W) monoblock mock-ups that were tested at the electron beam facility, ITER Divertor Test Facility (IDTF, St Petersburg, RF). The high heat flux (HHF) tests consisted of 5000 cycles at 10 MW/m(2), followed by 300 cycles at 20 MW/m(2) and additional 700 cycles at 20 MW/m(2). All mock-ups fulfilled the requirements of high heat flux performance successfully. One (WTC-5) of the six mock-ups was then selected to carry out critical heat flux (CHF) test with local heat flux up to 37-39 MW/m(2). After HHF test, ultrasonic test (UT) and destructive tests were performed to characterize the damages of monoblocks. The debonding of the Cu/CuCrZr interface was detected by both nondestructive and destructive tests. Intergranular rupture of W was observed by Scanning Electron Microscope (SEM). The recrystallization was found in the W monoblocks and the recrystallized depth were analyzed by metallography and Vickers hardness measurement. (C) 2017 Elsevier B.V. All rights reserved.
During the qualification program of the tungsten divertor vertical targets, the tested mock-ups (250 tested tungsten monoblocks in total) successfully demonstrate their thermal performances and structural integrity. However, some of the tested monoblocks, in average 30%, showed macro-cracks in the tungsten. This paper presents the results of 3D elastic-plastic thermo-mechanical analysis of the tungsten monoblock under stationary thermal loads for two cases of tungsten material properties: (1) stress-relieved and (2) recrystallized. The comparison pointed out that the recrystallized tungsten monoblock accumulated more damages at the loaded than stress-relieved tungsten. In addition, recrystallization may lead to early development of cracks on the monoblock either due to progressive deformation or fatigue while the non-recrystallized monoblock has a much smaller probability to develop cracks, as long as the exposed surfaces are free from defects.
The key remaining physics design issue for the ITER tungsten (W) divertor is the question of monoblock (MB) front surface shaping in the high heat flux target areas of the actively cooled targets. Engineering tolerance specifications impose a challenging maximum radial step between toroidally adjacent MBs of 0.3 mm. Assuming optical projection of the parallel heat loads, magnetic shadowing of these edges is required if quasi-steady state melting is to be avoided under certain conditions during burning plasma operation and transiently during edge localized mode (ELM) or disruption induced power loading. An experiment on JET in 2013 designed to investigate the consequences of transient W edge melting on ITER, found significant deficits in the edge power loads expected on the basis of simple geometric arguments, throwing doubt on the understanding of edge loading at glancing field line angles. As a result, a coordinated multi-experiment and simulation effort was initiated via the International Tokamak Physics Activity (ITPA) and through ITER contracts, aimed at improving the physics basis supporting a MB shaping decision from the point of view both of edge power loading and melt dynamics. This paper reports on the outcome of this activity, concluding first that the geometrical approximation for leading edge power loading on radially misaligned poloidal leading edges is indeed valid. On this basis, the behaviour of shaped and unshaped monoblock surfaces under stationary and transient loads, with and without melting, is compared in order to examine the consequences of melting, or power overload in context of the benefit, or not, of shaping. The paper concludes that MB top surface shaping is recommended to shadow poloidal gap edges in the high heat flux areas of the ITER divertor targets. (C) 2017 Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license.
The paper discusses a potential approach of infrared (IR)-analysis for high heat flux quality assessment of divertor tungsten monoblock components. The aim of these activities is the development of a statistics based method for the general application to the high heat flux testing of industrially manufactured W monoblock plasma-facing components. We have performed tests with 100 cycles at 10 MW/m(2) on 13 components or mock-ups manufactured for ITER, for the DEMO divertor development and for the WEST project. For eight W monoblock components with grinded surfaces, the statistical high heat flux (HHF) quality assessment method originally developed for the series manufacturing of carbon fibre reinforced carbon flat tile divertor components for Wendelstein 7-X was applied. The large variability of the emissivity of W as well as the monoblock geometry require a careful emissivity correction of IR camera data. The emissivity is strongly dependent on the W surface quality and final machining and influences the apparent temperature measured by an IR camera. Therefore we have applied a pragmatic correction algorithm based on two-colour pyrometry. Finally we propose a possible HHF testing strategy of a large number of industrially manufactured W monoblock components. (C) 2017 The Authors. Published by Elsevier B.V.
The shaping of the ITER divertor vertical targets has been refined as a consequence of manufacturing and engineering considerations during the prototype manufacturing activities. In this paper, the optimized ITER divertor design is presented together with design validation by 3D field line tracing calculation and thermo-mechanical analysis by finite element calculations. Furthermore, the reduction of W monoblock armour thickness to 6 mm is also discussed.
The heating of tungsten monoblocks at the ITER divertor vertical targets is calculated using the heat flux predicted by three-dimensional ion orbit modelling. The monoblocks are beveled to a depth of 0.5 mm in the toroidal direction to provide magnetic shadowing of the poloidal leading edges within the range of specified assembly tolerances, but this increases the magnetic field incidence angle resulting in a reduction of toroidal wetted fraction and concentration of the local heat flux to the unshadowed surfaces. This shaping solution successfully protects the leading edges from inter-ELM heat loads, but at the expense of (1) temperatures on the main loaded surface that could exceed the tungsten recrystallization temperature in the nominal partially detached regime, and (2) melting and loss of margin against critical heat flux during transient loss of detachment control. During ELMs, the risk of monoblock edge melting is found to be greater than the risk of full surface melting on the plasma-wetted zone. Full surface and edge melting will be triggered by uncontrolled ELMs in the burning plasma phase of ITER operation if current models of the likely ELM ion impact energies at the divertor targets are correct. During uncontrolled ELMs in pre-nuclear deuterium or helium plasmas at half the nominal plasma current and magnetic field, full surface melting should be avoided, but edge melting is predicted.
In the full-tungsten divertor qualification program at ITER Organization, macro-cracks, so called self-castellation were found in a fraction of tungsten monoblocks during cyclic high heat flux loading at 20MW/m(2). The number of monoblocks with macro-cracks varied with the tungsten products used as armour material. In order to understand correlation between the macro-crack appearance and W properties, an activity to characterize W monoblock materials was launched at the IO. The outcome highlighted that the higher the recrystallization resistance, the lower the number of cracks detected during high heat flux tests. Thermo-mechanical finite element modelling demonstrated that the maximum surface temperature ranges from 1800 degrees C to 2200 degrees C and in this range recrystallization of tungsten occurred. Furthermore, it indicated that loss of strength due to recrystallization is responsible for the development of macro-cracks in the tungsten monoblock. (C) 2016 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license.
Since the ITER divertor design includes tungsten monoblocks in the vertical target where heat loads are maximal, the design to protect leading edges as well as technology R&D for high performance armor-heat sink joint were necessary to be implemented. In the R&D, the availability of the technology was demonstrated by high heat flux test of tungsten monoblock components. Not systematically but frequently macro-cracks appeared at the middle of monoblocks after 20MW/m2 loading. The initiation of such macro-cracks was considered to be due to cyclic exposure to high temperature, ∼2000°C, where creep, recrystallization and low cycle fatigue were concerned. To understand correlation between the macro-crack appearance and mechanical properties and possible update of acceptance criteria in the material specification, an activity to characterize the tungsten monoblocks was launched.
Interaction of radio-frequency (RF) waves with the plasma in the near-field of a high-power wave launcher is now seen to be an important topic, both in understanding the channeling of these waves through the plasma boundary and in avoiding power losses in the edge. In a recent Letter, a direct non-intrusive measurement of a near antenna RF electric field in the range of lower hybrid (LH) frequencies (ELH) was announced (2013 Phys. Rev. Lett. 110 215005). This measurement was achieved through the fitting of Balmer series deuterium spectral lines utilizing a time dependent (dynamic) Stark effect model. In this article, the analysis of the spectral data is discussed in detail and applied to a larger range of measurements and the accuracy and limitations of the experimental technique are investigated. It was found through an analysis of numerous Tore Supra discharges that good quantitative agreement exists between the measured and full-wave modeled ELH when the launched power exceeds 0.5 MW. For low power the measurement becomes inaccurate utilizing the implemented passive spectroscopic technique because the spectral noise overwhelms the effect of the RF electric field on the line profile. Additionally, effects of the ponderomotive force are suspected at sufficiently high power.
This paper aims at understanding the main processes responsible for the erosion/deposition pattern observed on the surface of the Toroidal Pumped Limiter of Tore Supra, using the 3D local impurity transport code ERO. The influence of the plasma impurity content, CX-flux and surface temperature on the global carbon balance and erosion/deposition pattern is discussed. Main results are (1) that considering medium-range transport of C ions is mandatory for reproducing the main characteristics of the global C balance and erosion/deposition pattern, (2) that impurities and CX-atoms increase the erosion by a factor⩽2 (without changing the net/gross erosion ratio), and (3) that chemical erosion is governed by the re-erosion of deposits, which depends strongly on the surface temperature.
Recently, the surface of carbon fibre composite tiles of the toroidal pump limiter of Tore Supra has been analysed by scanning electron and atomic force microscopies. In regions where fibres are perpendicular to the surface, a specific erosion pattern has been observed. It is constituted of a striation oriented with an angle oblique with respect to the magnetic field. The characteristic wavelength of this structure is micrometric, and similar to the fibre size. Modelling has been undertaken to reproduce this micrometric pattern. It is shown to originate from the carbon composite structure, for which it has been found by measurement using laboratory plasma that the erosion rate of the fibres is different from that of the surrounding matrix. Modelling emphasizes the effect of the impinging flux angle distributions of deuterium ions and carbon impurities that are preliminarily determined from computation of the magnetic sheath. In the case of deuterium the sheath is shown to have little effect on the particle trajectories for the simulation parameters considered here, although when impurities are included the sheath deflection is significant. Furthermore this study shows how the fibre organization in the composite influences the striation direction and points out the importance of the angular dependence of the sputtering yield.
An exploratory study was carried out in the long-pulse tokamak Tore Supra, to determine if electric fields in the plasma around high-power, RF wave launchers could be measured with non-intrusive, passive, optical emission spectroscopy. The focus was in particular on the use of the external electric field Stark effect. The feasibility was found to be strongly dependent on the spatial extent of the electric fields and overlap between regions of strong (>∼1 kV/cm) electric fields and regions of plasma particle recycling and plasma-induced, spectral line emission. Most amenable to the measurement was the RF electric field in edge plasma, in front of a lower hybrid heating and current drive launcher. Electric field strengths and direction, derived from fitting the acquired spectra to a model including time-dependent Stark effect and the tokamak-range magnetic field Zeeman-effect, were found to be in good agreement with full-wave modeling of the observed launcher.
In carbon dominated devices, the in vessel D inventory obtained from post-mortem analyses of plasma facing component samples is generally smaller by a factor of ∼4 than that estimated from gas balance measurements. However, for an accurate evaluation of the wall inventory, gas balance measurements must be done not only during discharges and conditioning procedures, but also in between discharges and during vents. From the analysis of the whole Tore Supra database for the 2002–2007 period, we show that long term outgassing during nights, weekends and vents is essential for evaluating the deuterium release. Taking these contributions into account reconciles the gas balance and post-mortem estimations of fuel retention.
Analyses of erosion and deposition over the toroidal pump limiter of Tore Supra were performed combining scanning electron microscopy, confocal microscopy and lock-in thermography. The consistency between the different methods allows a complete mapping of the eroded and deposited mass of carbon to be performed. ∼920g of eroded carbon and ∼520g of deposited carbon are found, showing that more than half of the eroded carbon is redeposited on the limiter. The highest deposition zones are close to the eroded zones. The gap deposition contribution is estimated at ∼23%, mostly from the erosion zones and with a main contribution from the low field side of the tile toroidal gap surfaces. Raman microscopy and transmission electron microscopy in-depth analyses show that the structure of deposits is non-homogeneous, in agreement with a deuterium impoverishment of the deep layers.
In parallel to the direct contribution to the procurement phase of ITER and Broader Approach, CEA has initiated research & development programmes, accompanied by experiments together with a significant modelling effort, aimed at ensuring robust operation, plasma performance, as well as mitigating the risks of the procurement phase. This overview reports the latest progress in both fusion science and technology including many areas, namely the mitigation of superconducting magnet quenches, disruption-generated runaway electrons, edge-localized modes (ELMs), the development of imaging surveillance, and heating and current drive systems for steady-state operation. The WEST (W Environment for Steady-state Tokamaks) project, turning Tore Supra into an actively cooled W-divertor platform open to the ITER partners and industries, is presented.
Fully dynamic Stark effect visible spectroscopy was used for the first time to directly measure the local rf electric field in the boundary plasma near a high-power antenna in high-performance, magnetically confined, fusion energy experiment. The measurement was performed in the superconducting tokamak Tore Supra, in the near field of a 1–3 MW, lower-hybrid, 3.7 GHz wave-launch antenna, and combined with modeling of neutral atom transport to estimate the local rf electric field amplitude (as low as 1–2 kV/cm) and direction in this region. The measurement was then shown to be consistent with the predicted values from a 2D full-wave propagation model. Notably the measurement confirmed that the electric field direction deviates substantially from the direction in which it is launched by the waveguides as it penetrates only a few cm radially inward into the plasma from the waveguides, consistent with the model.