The rapid spread of SARS-CoV-2 has created challenges for societies, healthcare settings, businesses, and institutions. To curb virus transmission, various measures like lockdown, social distancing, hand hygiene, and using appropriate personal protective equipment (PPEs), including face masks, have been recommended. Face masks and facepiece respirators are considered to act as barriers against microbial transmission from person to person. In this study, we selected barrier materials used during the COVID-19 pandemic that included four non-medical face masks and three facepiece respirators. Facepiece respirators were distributed by the U.S. Administration through pharmacy outlets. Results showed that facepiece respirator R95 has the highest filtration efficiency (above 99%), which remains more or less the same over different particle sizes. The N95 respirator’s filtration efficiency was lower than that of R95, but its barrier resistance was lower than that of the R95, indicating that it can be comfortably used over longer duration. Face masks were evaluated using ASTM F 3502-24 for their barrier performance. At 0.1 and 0.3 µm particle size, domestically manufactured masks met the standard for higher performance. Interestingly, the results indicate that quality of raw materials and manufacturing standards play important roles, as is evident in domestically manufactured face mask and facepiece respirators.
Per- and polyfluoroalkyl substances are a growing concern in the paper and nonwoven industry, as current research provides alarming results regarding the abundance and persistence of these substances from food packaging producers. It was reported that per- and polyfluoroalkyl substances have been detected in blood serum of thousands of individuals originating from food packaging that contains per- and polyfluoroalkyl substances. In addition, 20–56% of all products tested had detectable levels that immensely contribute to dietary exposure. Paper mills are also a significant source of exposure due to environmental contamination surpassing emission regulations set by the Environmental Protection Agency by over 100,000 parts per trillion. These studies exemplify the necessity for paper-based product producers to not only abide by regulations but also demonstrate the implementation of remediation efforts. With current research on novel remediation techniques and increased restrictions surrounding per- and polyfluoroalkyl substance usage for water repellency, decreased contamination and exposure will be achieved throughout the world. This article serves as a brief review that focuses on the nonwoven manufacturing sector, which includes pulp, paper, and tissue related to per- and polyfluoroalkyl substance contamination in the environment and drinking water sources. This review addresses the statistical evaluation of per- and polyfluoroalkyl substance levels throughout the world from paper and nonwoven product manufacturing, along with remediation methods and legislation to reduce contamination and exposure. To the best of our ability, this important and sensitive subject area has been researched extensively. However, many data gaps are present within the field, and limited studies have been conducted contributing to this brief review, which highlights the importance of further studies surrounding per- and polyfluoroalkyl substances in the paper and nonwoven sectors. This article encompasses all available information in the paper and nonwoven sector regarding per- and polyfluoroalkyl substances that can be used for reference by the general public and by manufacturers in the nonwoven production industry.
Perfluoroalkyl and polyfluoroalkyl substances (PFAS) have been implemented during the finishing process of textiles such as upholstery, clothing, personal protective equipment, and sports gear to provide water resistance. Currently, PFAS are still present at quantifiable levels in consumer products and food, even though many companies have started to phase out PFAS treatment with non-toxic water repellant replacements given the possible detrimental health effects suggested by current research. This paper is a detailed review that focuses on how PFAS are implemented in textile production and sources of PFAS contamination during chemical treatments. This review also addresses current legislation on PFAS emissions and trade regulations to decrease exposure of consumers due to toxicokinetics and mechanisms of action throughout the body that are still not well understood. This paper includes a literature review on possible PFAS related health conditions shown from past research and contains suggested toxicity levels, exposure routes, duration, and pathways detailed to the best of our ability.
Oil sorption capacity is one of the essential parameters to evaluate the practical performances of oil sorbent products. This study aims to compare the dynamic oil sorption capacity of industrial nonwoven sorbents, which were fabricated through the carding process, spun-bond technology, and composite processes. The oil sorbents were produced by polypropylene fibers or cotton fibers with different surface wettability. The study showed that raw cotton layers exhibited a higher oil sorption capacity than the other three samples: eight-layer thermal-bonded melt-blown polypropylene fiber nonwoven, polypropylene fibers on top and bottom with raw cotton layers in the middle, and polypropylene fiber melt-blown nonwovens. Comparatively, eight-layer thermal-bonded melt-blown polypropylene fiber nonwoven had the lowest oil sorption capacity. Moreover, the hydrophilic property can significantly enhance the water pick-up capacity of sorbents on both dynamic and static systems but reduce the maximum oil sorption ability. Overall, the major factors determining a nonwoven fabric’s oil absorption performance are its fiber type, surface wettability, and hydrophobicity/hydrophilicity. Specifically, raw cotton, polypropylene fibers, or polypropylene fiber/cotton composite oil sorbents with low hydrophobicity and high hydrophobicity will contribute to high oil absorption ability. The advantage of raw cotton over polypropylene fibers is 3–7 times higher in oil absorption capability, environmentally friendliness, and sustainability, attributed to their hydrophobic ingredients, including pectin and waxes. From a structure angle, products with a loose structure and good mechanical properties ensure a balance between service life and oil absorption performance.
This research is an in-depth study into the tensile properties of hydro-entangled nonwoven fabrics made of greige cotton. The effect of five different testing parameters or sample characteristics, weight, gauge length, speed of testing, angle to machine direction, and specimen width, of hydro-entangled nonwoven fabrics made of greige cotton were correlated with load at break, extension at break, tensile stress at break, tensile strain at break, Young’s modulus, and energy at break. The regression equations with an average r2 of 0.82 demonstrated parameters’ positive and effective influence on tensile properties. The influence order of all testing parameters is gauge length = specimen width > speed. This analysis aims to study the effects of testing parameters or sample characteristics on tensile properties. It is hoped that this study can contribute a better understanding of the relationship between hydro-entangled nonwoven fabric mechanical performance and web formations, potentially promoting greige cotton applications.
The pulp, paper, and textile sectors have contributed to lifestyle improvements for people with the development and commercialization of products like toilet tissue, facial wipes, diapers, and feminine hygiene products, to name a few. Research and development (R&D) efforts in these sectors are critical now more than ever due to the need for healthcare and lifesaving products, as became evident with the COVID-19 pandemic. Additionally, the need to meet net-zero carbon goals and the necessity to revive manufacturing in developed economies clearly emphasize the requirement to examine the R&D landscape. Academia, industry, and governments have respective roles to play in this field.
Face masks have been used as physical barriers to stop respiratory infections for many years. Due to insufficient and low supply of certified masks, alternative face covers such as face shields, neck gaiters, and fabric reusable masks gained attention during the COVID-19 pandemic. However, for these alternate face masks to fulfill their intended function, they must be effective. Additionally, the level of breathability provided by the makeshift masks must be at a certain level. The work reported in this paper was carried out to determine the relationship between filtration efficiency (FE), breathability, and important physical characteristics of mask substrates. The fiber diameter of the core filter layer was determined using a scanning electron microscope. Five types of face masks (two types of N95, two types of surgical masks, and a 100% knitted cotton fabric) were tested for their FE and breathability using moisture vapor transmission rate (MVTR). The cotton knitted mask had the lowest FE (5.10%–26.47%), while the National Institute for Occupational Safety and Health (NIOSH)-certified N95 mask had the highest FE values (92.10%–99.65%). However, the cotton mask outperformed the N95 in terms of the pressure drop, meaning higher comfort. In general, the N95 face mask provided the best protection against aerosolized particles. According to the regression analysis, the fiber diameter of the mask filter substrate serves as an important predictor of FE of mask substrates. In this study, it was confirmed that fiber diameter is inversely related to the filtration ability. Results show that compact structure with finer fibers will enable higher filtration efficiency. The study lends itself to developing layered face masks to obtain optimum filters with good filtration, better fit, and acceptable comfort for the wearer.
Due to the shortage of personal protective equipment during the COVID-19 pandemic, homemade face coverings were recommended as alternatives. However, the capability of alternative face coverings to proliferate microbes have not been fully documented. The current study evaluated bacterial load and proliferation associated with the use of common face masks duringthe COVID-19 pandemic. Mask type-specific and surface-related bacterial load and pattern were noticeable in the study. Results indicated that roadside masks are among samples that contained relatively higher initial bacterial load. The highest number of bacterial forming colonies were observed in the inner surface of mask samples. Proliferation of microbes over time was also noticeable among the non-certified face coverings included in the study. Sterilization or washing of non-certified fabric face masks before use is recommended.
During the COVID-19 pandemic, the increase in demand for protective equipment caused a global shortage and homemade barrier face coverings were recommended as alternatives. However, filtration performances of homemade face coverings have not been fully evaluated. Test methods in the ASTM standard (F3502-21) were used to evaluate filtration efficiencies (FE) and breathability (pressure drop, Δp) of face coverings and home fabric materials commonly used during the pandemic. Submicron particulates FE was measured by particle transmission through face covering samples using a Condensation Particle Counter equipped with differential mobility analyzer and electronic manometer. Flow resistance of 0.1 μm-diameter fluorescent nanoparticles in droplets was determined by measuring fluorescence intensity of residual collected at the reverse side of samples. The size-dependent FE (3–94%) and Δp (0.8–72 mmH2O) varied considerably among fabrics. Of the 16 mask types, 31.25% and 81.25% met the minimum FE and breathability standards in the ASTM F3502-21, respectively. Overall performance (qF) was highest for velcro masks (max qF = 3.36, min qF = 2.80) and lowest for Dutch wax print fabrics (max qF = 0.12, min qF = 0.03). Most of the samples resisted the flow of 0.1 µm-diameter nanoparticles in droplets. Low flow resistance was observed in bandana, neck gaiter, t-shirt I, tank top and bedspread fabrics. GSM and fabric finishing seems to affect performance. Low performances can be improved by selecting optimum-performance fabrics in the design and manufacture of barrier face coverings.
Perhaps the worst predicament faced by humanity in the twenty-first century is the COVID-19 pandemic, which is caused by the SARS-CoV-2 virus. Most parts of the world, including India, went into lockdowns for some period because of the massive increase in cases throughout 2020. Face masks became an important counter-measure for protecting the populace, health professionals, and medics, particularly during the period prior to the mass availability of vaccines. This study intends to evaluate the effectiveness of face masks in limiting the spread of the virus. The data for the number of COVID-19 cases was analyzed from January 1, 2022 to May 31, 2022, using Python programming. This timeframe involved face mask mandates and no mask requirement, and hence was considered to be ideal for analyz-ing the usefulness of face masks. A decline in cases during the mandate was observed, while the opposite occurred without the mandate. The outcome of the research showed that face masks are effective additional measures against the spread of SARS-CoV-2. This study elevates the value of personal protective equipment (PPE), such as face masks, made with nonwovens and other fabrics, as lifesavers in the case of airborne diseases such as COVID-19 and other pulmonary disorders.
Infections with coronaviruses remain a burden that is negatively affecting human life. The use of metal oxides to prevent and control the spread of severe acute respiratory syndrome coronavirus (SARS-CoV-2) has been widely studied. However, the use of metal oxides in masks to enhance the performances of barrier face coverings in trapping and neutralizing SARS-CoV-2 remained unexplored. In the present study, we explore the possibility of developing surface functional PVA/ZnO electrospun nanowebs to be used as a component of multilayer barrier face coverings. Polyvinyl alcohol (PVA) and zinc acetate (ZnA) nanowebs were electrospun as precursor samples. After calcination at 400 degrees centigrade under a controlled atmosphere of nitrogen gas, product nanowebs containing ZnO (PVA/ZnO) were obtained. The presence of ZnO was determined using an attenuated total reflectance Fourier Transform Infrared (FT-IR) spectrometer. This study inspired the possibility of developing surface-functional materials to produce enhanced performance masks against the spread of SARS-CoV-2.
Nanofiber substrates have been used for various biomedical applications, including tissue regeneration, drug delivery, and in-vitro cell culture. However, despite the high volume of studies in this field, current clinical applications remain minimal. Innovations for their applications continuously generate exciting prospects. In this review, we discuss some of these novel innovations and identify critical factors to consider before their adoption for biomedical applications.
The COVID-19 pandemic has been one of the biggest public health challenges of the 21st century. Many prevalent measures have been taken to prevent its spread and protect the public. However, the use of face coverings as an effective preventive measure remains contentious. The goal of the current study is to evaluate the effectiveness of face coverings as a protective measure. We examined the effectiveness of face coverings between 1 April and 31 December 2020. This was accomplished by analyzing trends of daily new COVID-19 cases, cumulative confirmed cases, and cases per 100,000 people in different U.S. states, including the District of Columbia. The results indicated a sharp change in trends after face covering mandates. For the 32 states with face covering mandates, 63% and 66% exhibited a downward trend in confirmed cases within 21 and 28 days of implementation, respectively. We estimated that face covering mandates in the 32 states prevented approximately 78,571 and 109,703 cases within 21- and 28-day periods post face covering mandate, respectively. A statistically significant (p = 0.001) negative correlation (−0.54) was observed between the rate of cases and days since the adoption of a face covering mandate. We concluded that the use of face coverings can provide necessary protection if they are properly used.