OBJECTIVES: Minimally invasive mitral valve repair is considered a challenging procedure. Mastering the necessary skills takes years of training and clinical experience. To date, reconstructive surgery is performed mainly by a few surgeons with a strong track record, whereas trainees have only limited opportunities to practise. METHODS: A high-fidelity training simulator was equipped with novel silicone replicas of patient-specific mitral valves containing all of the anatomical components of the valve. The goal of this system was to aid members of the surgical community to overcome the steep learning curve. RESULTS: Twelve surgeons (5 experts and 7 surgical resident trainees) performed a minimally invasive mitral valve repair procedure on these models and assessed the usefulness for different applications. The trainees found the main application to be general surgical training and education for mitral valve repair, whereas the experts found the main benefit to be rehearsal for a specific patient. The skills of the trainees were improved in only a single session. The valve models placed in a water solution showed a high echogenicity. CONCLUSIONS: Preoperative patient-specific simulation could improve the safety and effectiveness of mitral valve repair in the hands of a larger number of surgeons. Because the system is based on a quantitative segmentation of the anatomy of the mitral valve, it offers young surgeons training in general dexterity and also provides an exact numerical quantitative assessment of valvular geometry. This system can be used to educate surgeons to strive for and achieve well-defined and measurable surgical changes to the anatomy of the valve and to achieve the desired functional results.

PurposeGiven the multitude of challenges surgeons face during mitral valve repair surgery, they should have a high confidence in handling of instruments and in the application of surgical techniques before they enter the operating room. Unfortunately, opportunities for surgical training of minimally invasive repair are very limited, leading to a situation where most surgeons undergo a steep learning curve while operating the first patients.MethodsIn order to provide a realistic tool for surgical training, a commercial simulator was augmented by flexible patient-specific mitral valve replica. In an elaborated production pipeline, finalized after many optimization cycles, models were segmented from 3D ultrasound and then 3D-printable molds were computed automatically and printed in rigid material, the lower part being water-soluble. After silicone injection, the silicone model was dissolved from the mold and anchored in the simulator.ResultsTo our knowledge, our models are the first to comprise the full mitral valve apparatus, i.e., the annulus, leaflets, chordae tendineae and papillary muscles. Nine different valve molds were automatically created according to the proposed workflow (seven prolapsed valves and two valves with functional mitral insufficiency). From these mold geometries, 16 replica were manufactured. A material test revealed that Ecoflex(TM)00-30 is the most suitable material for leaflet-mimicking tissue out of seven mixtures. Production time was around 36h per valve. Twelve surgeons performed various surgical techniques, e.g., annuloplasty, neo-chordae implantation, triangular leaflet resection, and assessed the realism of the valves very positively.ConclusionThe standardized production process guarantees a high anatomical recapitulation of the silicone valves to the segmented models and the ultrasound data. Models are of unprecedented quality and maintain a high realism during haptic interaction with instruments and suture material.

Reconstructive mitral valve surgeries are demanding cardiac surgeries that are conducted in the mid-age of a surgical career at the earliest. Receiving years of training in patients is required to gain the experiences and skills necessary for surgical success. On top of that, the number of such surgeries is limited per hospital, therefore other means of training should be offered to facilitate a steep learning curve. Within the scope of this work, we equipped an existing physical simulator with patient-specific flexible replica of the mitral valve. We developed software to automatically produce a 3D-printable casting mold for silicone material, as this mimics properties of the valve tissue in terms of stitching and cutting. We show the feasibility of the approach and the usefulness of these models is evaluated by an experienced cardiac surgeon, successfully conducting reconstructive surgery on pathological silicone valves.