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I am a materials engineer developing tomorrow's best solutions to join and additively manufacture lightweight materials and structures.
I have a BSc major in polymers and a MSc in metallurgy, as well as a PhD in Materials Science. I have been working with welding and joining technology and additive manufacturing of composite-metal hybrid structures since 2000. My field of expertise is on friction-based joining processes for polymers, composites and metal-polymer hybrid structures, as well as new applications of fused filament fabrication (FFF/FDM) for composites and composite-metal hybrid parts. Recent additions to my R&D portfolio include Laser Powder Bed Fusion (LPBF /SLM) and wire-based Electron Beam Additive Manufacturing (w-EBAM / EBF3) of metals. I have spent much of my career carrying out R&D work in microstructural analysis, mechanical testing and process development for aluminum, magnesium, titanium, carbon and glass fiber reinforced composites, and thermoplastic welds and joints and printed parts.
Focus of my research is on transport, medical and civil engineering lightweight materials. I am the main inventor of 7 new joining and additive manufacturing technologies for metal-polymer hybrid joints: Ultrasonic Joining (U-Joining), Friction-based ICJ (F-ICJ), Friction Staking, Friction Spot Joining (FSpJ), Injection Clinching Joining (ICJ), Friction Riveting (FricRiveting), and co-inventor of two new processes to produce lightweight material parts: Metal Injection Molding Structuring (MIMSTruct) and Conductive Metal-Nanocomposites Hybrid Structures. My most recent technique - the AddJoining - applies for the first time the FFF process and concepts of materials joining to produce fiber-reinforced polymer-metal layered structures.
I have been passionately teaching Joining Technology and Additive Manufacturing since 2011 for Materials and Mechanical Engineering students. My teaching philosophy involves exposing my students to the latest issues and case studies from my R&D work. In this way I intend to help them better conveying their theoretical knowledge to the broad spectrum of state-of-the-art engineering.
I have a BSc major in polymers and a MSc in metallurgy, as well as a PhD in Materials Science. I have been working with welding and joining technology and additive manufacturing of composite-metal hybrid structures since 2000. My field of expertise is on friction-based joining processes for polymers, composites and metal-polymer hybrid structures, as well as new applications of fused filament fabrication (FFF/FDM) for composites and composite-metal hybrid parts. Recent additions to my R&D portfolio include Laser Powder Bed Fusion (LPBF /SLM) and wire-based Electron Beam Additive Manufacturing (w-EBAM / EBF3) of metals. I have spent much of my career carrying out R&D work in microstructural analysis, mechanical testing and process development for aluminum, magnesium, titanium, carbon and glass fiber reinforced composites, and thermoplastic welds and joints and printed parts.
Focus of my research is on transport, medical and civil engineering lightweight materials. I am the main inventor of 7 new joining and additive manufacturing technologies for metal-polymer hybrid joints: Ultrasonic Joining (U-Joining), Friction-based ICJ (F-ICJ), Friction Staking, Friction Spot Joining (FSpJ), Injection Clinching Joining (ICJ), Friction Riveting (FricRiveting), and co-inventor of two new processes to produce lightweight material parts: Metal Injection Molding Structuring (MIMSTruct) and Conductive Metal-Nanocomposites Hybrid Structures. My most recent technique - the AddJoining - applies for the first time the FFF process and concepts of materials joining to produce fiber-reinforced polymer-metal layered structures.
I have been passionately teaching Joining Technology and Additive Manufacturing since 2011 for Materials and Mechanical Engineering students. My teaching philosophy involves exposing my students to the latest issues and case studies from my R&D work. In this way I intend to help them better conveying their theoretical knowledge to the broad spectrum of state-of-the-art engineering.
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Materials Characterizationpp.113963, (2024)
Jonathan Draper, Sebastian Fritsche, Andrew Garrick,Sergio T. Amancio-Filho,Athanasios Toumpis,Alexander Galloway
Brenda Juliet Martins Freitas, Guilherme Yuuki Koga, Siegfried Arneitz,Claudemiro Bolfarini,Sergio de Traglia Amancio-Filho
Additive Manufacturing Letters (2024): 100206
Jonathan Draper, Sebastian Fritsche,Sergio de Traglia Amancio-Filho,Alexander Galloway,Athanasios Toumpis
R. P. M. Guimaraes, B. Rauchdobler, F. Pixner, A. Mahdi, F. M. B. Ferraz, C. Poletti,N. Enzinger,S. T. Amancio-Filho
PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART L-JOURNAL OF MATERIALS-DESIGN AND APPLICATIONSno. 1 (2024): 100-111
Brenda Juliet Martins Freitas, Guilherme Yuuki Koga, Luana Cristina Miguel Rodrigues,Walter José Botta Filho,Sergio de Traglia Amancio-Filho,Claudemiro Bolfarini
Materialiapp.102079, (2024)
crossref(2024)
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