Atmospheric plasma spraying (APS) represents a critical solution for enhancing the durability of agricultural components, such as harrow discs, which are subjected to synergistic wear and corrosion during soil cultivation. This study presents experimental results evaluating the electrochemical corrosion behavior and thermal shock resistance of discs coated via atmospheric plasma thermal spraying. Both metallic and ceramic materials, in powder form, from established manufacturers were used to produce the coatings, and the three types of coatings (two metallic and one ceramic) have the following chemical compositions and trade names: W2C/WC12Co (Metco71NS), Cr2O3-4SiO2-3TiO (Metco136F) and Co25.5Cr10.5Ni7.5W0.5C (Metco45C-NS). The coatings were analyzed using electron microscopy to evaluate the surfaces following corrosion testing. The ceramic coating based on the Cr2O3-4SiO2-3TiO demonstrated the highest protective efficiency by increasing the charge transfer resistance from 307 ohm/cm2 to 2213 ohm/cm2 for the ceramic coating. It provided a superior physical barrier, reducing the corrosion current density from 0.140 mA/cm2 for unprotected substrate to 0.004 mA/cm2, representing an improvement of nearly two orders of magnitude. These findings demonstrate that implementing Cr2O3-4SiO2-3TiO ceramic systems can significantly extend the operational lifespan of soil-engaging components, providing a cost-effective strategy for reducing maintenance intervals and material loss in aggressive agricultural environments.
This article presents an in-depth analysis of the application of thermal deposition techniques, in particular thermal spraying, to improve the properties of materials used in agricultural components that work the soil, such as agricultural plows (mainshare and foreshare). Due to the difficult operating conditions, characterized by abrasive wear, mechanical shocks, and chemical exposure from various soils, these surface coatings aim to increase the durability and corrosion resistance of the materials of components intended for working with the soil. The study investigates thermal deposition methods and their effects on the microstructure, hardness, and friction resistance of the obtained layers. The study highlights experiments that reveal significant improvements in mechanical properties, highlighting superior behavior in real conditions of agricultural use. Nevertheless, soil types significantly influence the abrasive wear rate of the components and also their corrosion, which depends on the soil pH. The results confirm that the use of thermal deposition represents a sustainable and effective solution for extending the life of plows, thus reducing maintenance costs and increasing the efficiency of agricultural processes. This research contributes to the optimization of agricultural equipment, providing an innovative approach for adapting plows to the increasing demands of agricultural exploitation.
Low-emissivity (low-E) coatings are among the most effective thin-film technologies for reducing radiative heat losses and controlling solar heat gain in buildings, which account for approximately 30–40% of global primary energy consumption. This expanded review follows the technological evolution of low-E glazing from early transparent-conductor “heat mirrors” to modern multi-silver dielectric/metal/dielectric (D/M/D) architectures and emerging functional coatings. Four complementary perspectives are addressed: (i) the materials employed, from silver-based multilayers and transparent conducting oxides (ITO, FTO, AZO, GZO) to seed, blocker, and protective dielectric layers; (ii) the deposition systems, contrasting on-line pyrolytic/CVD “hard” coatings with off-line magnetron-sputtered “soft” coatings, together with ALD, sol–gel, and evaporation routes; (iii) the methods of analysis used to correlate microstructure, composition. and interfaces with optical, electrical, and thermal behaviour (XRD, XRR, SEM/TEM, AFM, XPS, SIMS, spectrophotometry, ellipsometry, emissivity, and U-value metrology according to EN 410/EN 673 and ISO 9050); and (iv) the functional performance of low-E stacks in insulating glass units, vacuum glazing, retrofit films, and smart-window systems across climate zones. Persistent research gaps are identified in long-term durability and ageing, indium-free scalable materials, standardized accelerated testing, and multi-objective design of thinner, more selective, and more robust stacks.
This paper presents experimental investigations carried out on components belonging to agricultural plough assemblies, which undergo significant mechanical loading during soil tillage operations. Due to severe operating conditions, ploughs are subjected to abrasive wear and impact stresses, so that enhancing these properties translates into improved performance, accompanied by a lower failure rate and, consequently, reduced downtime in agricultural activity. In order to upgrade the material properties of the active parts that come into direct and sustained contact with the soil—and which are therefore most vulnerable to degradation—surface thermal coatings were applied by means of Atmospheric Plasma Spray (APS) deposition, with the aim of extending service performance and component lifespan. The mechanical properties of the deposited coatings were assessed through hardness testing (approx. 204 HV) and microscratch behaviour evaluation (COF > 1). In addition, microstructural examinations were conducted using scanning electron microscopy to characterise the surface condition following the thermal deposition process. The findings confirm that thermal coatings represent a viable technical solution, enabling not only the improvement of plough component properties, but also the possibility of reconditioning worn parts by compensating, through thermal deposition, for the material loss caused by soil-induced wear during field operation.
The wear performance of coated and uncoated harrow discs was evaluated under real agricultural field conditions in order to assess the long-term effectiveness of three atmospheric plasma spraying (APS) systems: a Cr2O3–SiO2–TiO2 ceramic coating, a WC/W2C–Co carbide coating, and a Co–Cr–Ni–W–C alloy coating. In contrast to most previous studies focused on laboratory testing or short-term trials, the present work provides a comparative long-term field evaluation over 50 ha per disc (1000 ha total) under identical operating conditions in quartz-rich Argic Luvisol soil. Disc wear was quantified through periodic mass-loss and diameter measurements, complemented by microstructural and SEM analyses. The uncoated disc exhibited the most severe degradation, with a total mass loss of approximately 700 g and rapid acceleration of wear after the first 5–10 ha. The ceramic-coated disc showed the highest durability, limiting mass loss to approximately 390 g, corresponding to a reduction of about 44%, and maintaining the largest residual diameter after field operation. The Co-based alloy provided intermediate performance (~16% mass-loss reduction), while the carbide coating showed limited improvement (~7% reduction) due to microcracking and weak carbide–binder interfaces. The results demonstrate that, under real field conditions, coating microstructural integrity is more critical than nominal hardness, and highlight the superior effectiveness of ceramic APS coatings for extending disc service life in abrasive agricultural soils.
Background/Objectives: Dental caries remains one of the most prevalent chronic diseases worldwide, making enamel remineralization a key objective in minimally invasive dentistry. This in vitro study compared the remineralization efficacy of five therapeutic toothpastes containing fluoride, NovaMin, CPP-ACP, nano-hydroxyapatite, arginine, and xylitol. Methods: Sixty enamel specimens were prepared from extracted human posterior teeth and artificially demineralized. Samples were randomly allocated into six groups (n = 10): one negative control (C1) stored in artificial saliva and five treatment groups (P1–P5). A 28-day remineralization protocol with twice-daily applications was performed. Scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX) were used to assess surface morphology and elemental composition (Ca, P, F, Na, O, Ca/P ratio) at days 1, 14, and 28. Vickers microhardness testing was used to evaluate changes in mechanical properties. Statistical analysis included one-way ANOVA, repeated measures ANOVA, Tukey’s post hoc test, and Kruskal–Wallis where appropriate (α = 0.05). Results: All therapeutic toothpastes produced some increase in mineral content compared to the demineralized control. At day 28, significant intergroup differences were observed for calcium, phosphorus, and fluoride (p < 0.001). The arginine–fluoride formulation (P4) and the NovaMin-based formulation (P3) showed the most consistent increases in Ca and P, with SEM revealing the formation of a continuous, compact surface layer and marked reduction in prismatic porosities. Fluoride-containing toothpastes (P1, P3, P4) showed significant fluoride incorporation (p < 0.001 vs. control). The nano-hydroxyapatite/xylitol prototype (P5) produced a delayed but progressive increase in Ca and P, with partial filling of prismatic spaces. The CPP-ACP-based toothpaste (P2) led to limited changes, with only slight differences vs. control at day 28. Vickers microhardness values increased significantly in groups P1, P3, P4, and P5 (p < 0.05), in agreement with the higher mineral levels found in these samples. Conclusions: Under the present in vitro conditions, toothpastes containing fluoride in combination with NovaMin or arginine, as well as nano-hydroxyapatite/xylitol, demonstrated the highest remineralization potential under the present in vitro conditions, both chemically and mechanically. Xylitol-based formulations without a direct mineral supply showed limited effects. The pH and active composition of the toothpaste strongly influenced enamel remineralization outcomes.
The present work develops an explicit dynamic finite element model of soil–disc interaction for a notched harrow disc, aiming to quantify how APS coatings, soil type and disc–soil friction influence stresses in the disc and surrounding soil. The model reproduces a four-gang offset harrow operating at 7 km/h, 0.15 m working depth, with 18°disc angle and 15° tilt angle, and compares an uncoated steel disc with three APS-coated variants (P1 Metco 71NS, P2 Metco 136F, P3 Metco 45C-NS). Mechanical properties of the substrate and coatings are obtained from micro-indentation tests and introduced via a bilinear steel model and Johnson–Cook plasticity for the coatings, while disc–soil friction coefficients are calibrated from microscratch measurements. Soil behaviour is described using the AUTODYN Granular model for four representative agricultural soils, spanning sandy loam to saturated heavy clay. Results show that the uncoated disc develops von Mises stresses in the disc–soil contact region of ≈150–220 MPa, with intermediate-stiffness soils being most critical. APS coatings significantly alter both the level and distribution of stresses: P2, the stiffest ceramic, yields the highest stresses (≈421–448 MPa), P1 keeps stresses near the baseline while shielding the substrate through extended plastic zones, and P3 provides an intermediate, more uniformly distributed stress regime. Increasing disc–soil friction systematically amplifies von Mises stresses in the contact region, especially for P2. Overall, the calibrated explicit model captures the coupled influence of soil properties, coating stiffness and friction, and indicates that P1 is better suited for light-to-medium soils, P3 offers the most balanced response in medium-to-stiff soils, whereas P2 should be reserved for highly abrasive conditions and used with caution in cohesive soils.
This study explores the adsorption and catalytic degradation of 2,4,6-trinitrotoluene (TNT) from aqueous solutions, using montmorillonite-based catalysts. Commercially, montmorillonite K10 was modified through aluminum pillaring (K10-Al-PILC), followed by vanadium intercalation (K10-Al-PILC-V) and ozone activation. A novel aspect of this work is the use of naturally contaminated water as the TNT source. The selected sample, collected from the Plaiul Arșiței–Cireșu–Leșunț region (Oituz, Bacau, Romania), originated from an area historically exposed to explosive residues, where TNT traces were previously identified. The adsorption performance of the materials was evaluated by varying adsorbent dosage, contact time, and solution pH. Catalytic ozonation experiments were conducted under different catalyst masses, ozone concentrations, and reaction times to assess degradation efficiency. The results demonstrated that aluminum pillaring significantly enhanced the adsorption capacity of the clay, while vanadium incorporation further improved both adsorption and catalytic activity. The vanadium-modified material exhibited superior performance in TNT removal, both through adsorption and oxidative degradation. Additionally, the catalytic ozonation process led to the formation of degradation products with reduced toxicity, confirming the potential of these materials for environmental remediation of nitroaromatic pollutants in real water systems.
Ceramic coatings are regarded as suitable materials for high-temperature applications due to their excellent stability, both mechanical and chemical. Zirconia stabilized with yttria is a material that presents many advantages when used as a bulk or coating material in applications where exposure to high temperatures is a factor. The atmospheric plasma spraying technique was utilized in the fabrication of ceramic coatings, characterized by elevated yttria content and stabilized zirconia, on metallic substrates. The structural, chemical and mechanical properties of the coatings were investigated through a range of analytical methods, including scanning electron microscopy (SEM - SE detector), energy dispersive spectroscopy (EDS - automatic and mapping) and tribo-indenter equipment (indentation and scratch). The fabrication process was successful in producing homogenous ceramic layers with a thickness of 150 mm.
The research of biomaterials is an area of significant interest in the biomedical field, and the present study investigates how the strontium (Sr) concentration influences the microstructure, corrosion resistance, and both in vitro and in vivo behavior of alloys in the ternary Mg-Ca-Sr system. Using an induction furnace with a controlled atmosphere (argon as the shielding gas), Mg-0.5Ca-xSr alloys (x = 0.5; 1; 1.5; 2; 3 at.%) were synthesized. Microstructural analyses, performed using optical microscopy and scanning electron microscopy (SEM), revealed a uniform and refined structure. Corrosion behavior assessments, carried out using linear and cyclic potentiometry, demonstrated favorable corrosion resistance for all samples. However, for the system containing 0.5% Sr, the corrosion rate values were lower compared to the other systems, and this alloy also exhibited the lowest corrosion current density. Cytocompatibility assay indicated the cytocompatible behavior of all the studied alloys, with favorable influence on cell viability and a stimulatory effect on the osteoblastic cell proliferation. In vivo biocompatibility assessments of the alloys showed that, for alloys containing 0.5% and 1% Sr, a more rapid degradation occurred in comparison with the other alloys (1.5, 2 and 3% Sr), which still persisted at the tissue level even after 12 weeks post-implantation. In all the batches examined, the inflammatory reaction was directly proportional and persistent in relation to the presence of the material in the tissue. In regions where the material was resorbed/degraded, the local inflammatory response was reduced or absent, and the fibrous tissue was denser and better organized. The field of biomaterials is in continuous development, and this study highlighted the applicability of these five alloy systems for dental and maxillofacial applications such as implants, plates, and related devices.
Background and Objectives: Magnesium (Mg)-based materials, such as the WE43 alloy, show potential in biomedical applications owing to their advantageous mechanical properties and biodegradability; however, their quick corrosion rate and hydrogen release restrict their general clinical utilization. This study aimed to develop a novel Mg-Zn-Ca alloy system based on WE43 alloy, evaluating the influence of Zn and Ca additions on microstructure, mechanical properties, cytocompatibility, and electrochemical behavior for potential use in biodegradable orthopedic applications. Materials and Methods: The WE43-Zn-Ca alloy system was developed by alloying standard WE43 (Mg–Y–Zr–RE) with 1.5% Zn and Ca concentrations of 0.2% (WE43_0.2Ca alloy) and 0.3% (WE43_0.3Ca alloy). Microstructural analysis was performed utilizing scanning electron microscopy (SEM) in conjunction with energy-dispersive X-ray spectroscopy (EDS), while the chemical composition was validated through optical emission spectroscopy and X-ray diffraction (XRD). Mechanical properties were assessed through tribological tests. Electrochemical corrosion behavior was evaluated using potentiodynamic polarization in a 3.5% NaCl solution. Cytocompatibility was assessed in vitro on MG63 cells using cell viability assays (MTT). Results: Alloys WE43_0.2Ca and WE43_0.3Ca exhibited refined, homogeneous microstructures with grain sizes between 70 and 100 µm, without significant structural defects. Mechanical testing indicated reduced stiffness and an elastic modulus similar to human bone (19.2–20.3 GPa), lowering the risk of stress shielding. Cytocompatibility tests confirmed non-cytotoxic behavior for alloys WE43_0.2Ca and WE43_0.3Ca, with increased cell viability and unaffected cellular morphology. Conclusions: The study validates the potential of Mg-Zn-Ca alloys (especially WE43_0.3Ca) as biodegradable biomaterials for orthopedic implants due to their favorable combination of mechanical properties, corrosion resistance, and cytocompatibility. The optimization of these alloys contributed to obtaining an improved microstructure with a reduced degradation rate and a non-cytotoxic in vitro outcome, which supports efficient bone tissue regeneration and its integration into the body for complex biomedical applications.
Atmospheric Plasma Spray (APS) coatings have earned a well-deserved place in the category of thermal spray coatings over the last decades, as they have brought coatings made of ceramic materials to the forefront. This has greatly extended the range of applications of these coatings, ranging from improved wear resistance to enhanced resistance to use at very high temperatures. In this study it is analyzed how two thermally sprayed Cr2O3-based coatings, a 99wt% Cr2O3 powder and a Cr2O3-10wt%TiO2 powder, were affected by exposure to thermal shock, with temperatures recorded in the range of 700 to 900°C. The samples were analyzed by scanning electron microscopy and EDS analysis (Energy Dispersive Spectroscopy), the results being completed by roughness measurements on the affected areas using a Mahr perthometer and AFM (Atomic Force Microscopy). No major changes were observed in the comparative behavior of the two coatings, nor in comparison with the material not affected by thermal shock, both in terms of morphology and chemical composition of the areas subjected to thermal shock, as well as their roughness or compactness. It can thus be concluded that the presence of a small percentage of TiO2 does not negatively influence the thermal shock behavior of this type of coating, and the range of applications can be extended to high temperatures.
By decreasing manufacturing costs for different civic purposes, glass recycling is an economically significant technology that also helps conserve natural resources and mitigates environmental problems. Throughout the recycling process, this study used recycled domestic glass in compliance with European guidelines for recycling of household garbage. The purpose of this research is to examine the chemical and mechanical properties of recycled and crushed glass with particle sizes varying from 0.1 mm to 2 mm as a function of various treatment temperatures. This might pave the way for novel building materials, artwork, and interior design components, among other potential uses. “Silica glass,” the most common and ancient kind of glass, which includes SiOₖ, NaₖO, CaO, and small amounts of other elements, was utilized in the investigation. Several materials can be successfully modified or altered using step heat treatment. The mechanical and chemical properties of recycled and shattered glass were assessed using microhardness, compressive, and chemical testing. These samples were then compared to mosaics from Murano, Italy, and Dynasty Smalti, China. The recycled and heat-treated glass produced microhardness values of 550.6 HV and 555.0 HV, respectively, when tested with forces of 0.981 N and 2.942 N. These values were higher than those of Murano (Italy) and were comparable to those of Dynasty Smalti mosaic (China). Furthermore, compression testing demonstrated that tempered and heat-tempered glass, which might include up to 5 g of TiO2, could endure compressive strains of up to 16 MPa. This is in sharp contrast to Dynasty Smalti, which could only withstand tensions of 6–8 MPa, and Murano, which could only withstand stresses of 3–4 MPa. Tests conducted chemically over a seven-day period using KOH at 30 g/L and 100 g/L, along with HCl at 3% and 18%, showed that the samples did not alter in any way; their surface, color, and weight were untouched. Crushing and heating recycled glass makes it a viable alternative to using new glass in civil engineering projects. This helps make material reuse more efficient, which in turn helps the environment. Sturdy and resilient in a variety of contexts, the material shares mechanical and chemical properties with standard mosaics.
Background: This study examined how the concentration of calcium (Ca) influences the microstructure, mechanical characteristics, and tribological attributes of Mg–Ca–Zn–RE–Zr alloys for orthopedic medicine. Materials and methods: Experimental alloys with 0.1 and 0.5 wt% Ca were prepared in a controlled atmosphere induction furnace. The microstructure of the alloys was investigated by scanning electron microscopy, the chemical composition by X-ray fluorescence and energy-dispersive spectroscopy, the mechanical properties by indentation and scratching, and the corrosion resistance by linear and cyclic potentiometry. Results: The alloy with 0.1% Ca exhibited greater fluctuations in the coefficient of friction, while the sample with 0.5% Ca showed a higher susceptibility to cracking. Regarding corrosion resistance, both samples exhibited a generalized corrosion trend with similar corrosion currents. At lower Ca concentrations (0.1%), the refined microstructure of the alloys provided an elastic modulus closer to that of human bone, minimizing the risk of excessive local stress and promoting uniform load distribution at the bone-implant interface. Conclusion: The 0.5% Ca alloy offered superior tribological stability and better shock absorption, making it suitable for applications requiring long-term stability. The study highlighted the potential of both compositions based on the specific requirements of biodegradable orthopedic implants.
The low-temperature phase (LTP) of MnBi alloy is considered a promising low-cost magnetic material, yet its practical application is hindered by challenges in the manufacturing process and susceptibility to oxidation. The alloy manufacturing process presents challenges, primarily due to the peritectic reaction to the alloying process of Mn and Bi. A controversial issue of the LTP phase currently is attributed to the presence of Bi, Mn and MnO as a consequence of alloy processing and its phase transition at temperatures over 355 degrees C. In this work, we investigate the natural oxidation behaviour of LTP-MnBi by analysing various types of samples over a 4-week period. Additionally, in order to enhance the oxidation resistance of the LTP, 3 types of protective coatings were tested against natural corrosion in MnBi samples. The oxidation state and the impact on the structural and magnetic properties of the alloy were closely monitored, and the results indicated a drop up to 55 % in magnetization values. Our findings provide new insights into the oxidation mechanism of LTP-MnBi, challenge the existing idea that the increase in Bi content is solely due to the phase transition, and highlight the need for improved protective strategies to extend the lifespan and effectiveness of MnBi-based magnets.
This paper presents a comprehensive analysis of recent advancements in the application of thermal spraying techniques to enhance the durability and wear resistance of agricultural machinery components, with a particular focus on disc harrow assemblies. Given the harsh conditions under which tillage tools operate—characterized by abrasive wear, impact stresses, and chemical exposure from various soil types—thermal sprayed coatings have emerged as a viable solution to extend the service life of these components. The study discusses various deposition methods, particularly Atmospheric Plasma Spraying (APS), and evaluates their effectiveness in creating high-performance surface layers that resist wear, corrosion, and mechanical degradation. The review also summarizes experimental and field test results for coatings based on materials such as NiCrBSi, WC-Co-Cr, TiO2, Al2O3, Cr2O3, and ceramic–metal composites, highlighting their significant improvements in hardness, friction reduction, and resistance to delamination and oxidation. The paper highlights research using thermal spraying techniques, especially APS for agricultural applications, with emphasis mostly on components intended for soil processing and requiring good resistance to abrasive wear.
This research aimed to improve the mechanical properties of HARDOX 450 steel and increase its ballistic properties. In this paper, Al2O3 ceramic coatings were deposited on HARDOX 450 steel using the Atmospheric Plasma Spraying (APS) method. The deposition process was performed on 5 plates on both sides, and the deposition layer was approximately 200 microns. Optical and scanning electron microscopy and XRD analysis were performed for microstructural and morphological characterization of coated and uncoated HARDOX 450 steels. The adhesion was assessed through a scratch test.
This paper presents a comparative analysis of three coating types—W2C/WC12Co (Metco71NS), Cr2O3-4SiO2-3TiO (Metco136F), and Co25.5Cr10.5Ni7.5W0.5C (Metco45C-NS)—applied to disc harrow components, focusing on their microstructural and tribological properties.
Thermal barrier coatings (TBCs) can be applied on the inner surface of the combustion chamber of internal combustion engines to reduce fuel consumption and pollution and also improve the fatigue life of their components. The purpose of the present work was to evaluate the corrosion resistance in an environment equivalent to the one generated by combustion gases for three types of TBCs—P1 from Cr3C2-25(Ni20Cr), P2 from MgZrO3-35NiCr and P3 from ZrO2-5CaO—with all of them having a base coat from Al2O3-30(Ni20Al) powder. The coatings were deposited via atmospheric plasma spray (APS) on the intake/exhaust valves of a gasoline internal combustion engine, both before and after their use in operation (Dacia 1400 model, gasoline fuel, Dacia Company, Mioveni, Romania). The samples were studied from the electrochemical corrosion resistance point of view, and their morphology and structure were analyzed using SEM, EDS and XRD methods. After analyzing the results of the samples before and after testing them in operation, it was observed that the presence of the coatings improved the corrosion resistance of the material used for the production of the valves.
Zinc-based alloys have been extensively studied for their potential applications in biodegradable materials, yet their corrosion behaviour necessitates the development of effective surface treatments. In this study, a ZnMg alloy was developed by casting in an inert medium and subsequently treating it with Plasma Electrolytic Oxidation (PEO). The corrosion behaviour was characterised in a 0.9% NaCl solution through Tafel polarisation, cyclic polarisation, and electrochemical impedance spectroscopy (EIS). Additionally, the surface morphology was investigated using scanning electron microscopy (SEM) and EDX analysis. The structure and phases of the oxide layer and of the corrosion products were investigated through X-ray diffraction (XRD). The electrochemical results demonstrated a substantial decrease in the corrosion current density and an increase in the polarisation resistance for the treated samples. Electrical Impedance Spectroscopy (EIS) modelling revealed the formation of a layer exhibiting distinct capacitive behaviour, comprising two distinct regions. XRD analysis confirmed evidence of corrosion compounds characteristic of chlorinated media on the surface. The findings indicated that PEO treatment enhanced the corrosion resistance of the ZnMg alloy, suggesting its suitability for biomedical applications or exposure to marine environments characterised by high levels of corrosion.