In this paper, the high-temperature constitutive behaviour of an additively manufactured ductile nickel-based superalloy is investigated and modelled, with application to thermomechanical fatigue, low-cycle fatigue and creep conditions at temperatures up to ${800<^> \circ }$800 circle C. Thermomechanical fatigue tests have been performed on smooth specimens in both in-phase and out-of-phase conditions at a temperature range of $100 - {800<^> \circ }$100-800 circle C, and creep tests at ${625<^> \circ }$625 circle C, ${700<^> \circ }$700 circle C, ${750<^> \circ }$750 circle C and ${800<^> \circ }$800 circle C. Additionally, low-cycle fatigue tests at different strain ranges and load ratios have been performed at ${700<^> \circ }$700 circle C, and tensile tests have been performed at ${600<^> \circ }$600 circle C, ${700<^> \circ }$700 circle C and ${800<^> \circ }$800 circle C. A clear anisotropic mechanical response is obtained in the experiments, where the anisotropic effects are larger at high stress levels in creep loadings. To capture this behaviour, a rate-dependent strain based on a double-Norton model has been adopted in the model, by which the creep and mid-life response of the thermomechanical fatigue tests can be simulated with good accuracy.
The crack initiation life of a ductile additively manufactured nickel-based superalloy is studied and modeled for low-cycle fatigue and thermomechanical fatigue conditions up to 600 degrees C. Isothermal experiments were performed on smooth specimens at temperatures up to 600 degrees C with different applied strain ranges. Additionally, thermomechanical fatigue experiments at 100-450 degrees C and 100-600 degrees C were performed on smooth specimens under in-phase and out-of-phase conditions. A life prediction model accounting for the anisotropy was developed, where the temperature cycle is accounted with a Delta T$$ \Delta T $$-functionality, generating good agreements with the experiments. The model was also validated on notched specimens undergoing thermomechanical fatigue conditions at 100-500 degrees C using simplified notch correction methods.
In this study, the mechanical response of an additively manufactured nickel-based combustor alloy, subjected to thermomechanical fatigue (TMF) loadings has been investigated and modelled. TMF tests were performed in both in-phase and out-of-phase conditions with different strain ranges and temperature ranges of 100 degrees C-450 degrees C and 100 degrees C-600 degrees C, respectively. The smooth specimens were manufactured in two different orientations to study the influence of anisotropy, and the specimens were machined to final dimensions with conventional techniques. A constitutive model with focus on describing the mid-life behaviour was developed where the total inelastic strain was divided into one plastic (rate-independent) and one creep (rate-dependent) part, to be able to describe both the rate-dependent effects from TMF conditions as well as rate-independent responses. A cycle jumping procedure was used, which enables to simulate the mid-life response of the material for TMF as well as low-cycle fatigue conditions within three simulated loading cycles.