This study evaluated the impact of ammonia on mesophilic anaerobic digestion (AD) with thermal hydrolysis pretreatment (THP) treating a mixture of primary sludge and waste activated sludge and operated under constant organic loading rate of 9 kg COD/m3 /d. Free ammonia concentrations in the digesters were varied between 37 and 966 mg NH3 -N/L, while maintaining all other operational conditions constant. A decrease in volatile solids reduction from 54 ± 5% (at <554 mg NH3 -N/L) to 35 ± 6% at the maximum free ammonia concentration of 966 mg NH3 -N/L was observed at steady-state conditions. No impact of free ammonia on final dewaterability was detected. Free ammonia thus mostly limited methanogenesis. A free ammonia Monod inhibition constant of 847 ± 222 mg NH3 -N/L for methanogens was estimated based on the digester steady-state methane rates dynamics. This study showed that current THP AD digesters (typically 110-260 mg NH3 -N/L) operate under 12%-18% ammonia inhibition for methanogenesis. Operation under SRT of 15 days, about 2 times more than needed to retain methanogens, can compensate for lower methanogens rates and avoid performance impacts. The later shows a good potential to operate under higher free and total ammonia concentration without jeopardizing performance. PRACTITIONER POINTS: Only from a free ammonia concentration above 554 mg NH3 -N/L, decreased volatile solids reduction and biogas yield were observed. A volatile solids reduction of 35 ± 6% at maximum free ammonia concentration of 966 mg NH3 -N/L was still achieved. A Monod inhibition constant for methanogens of 847 ± 222 mg NH3 -N/L was estimated. It was estimated that current THP AD systems (110-260 mg NH3 -N/L) operate under 12%-18% NH3 inhibition for methanogenesis.

This study evaluated the application of recuperative thickening (RT) to enhance anaerobic digestion (AD) performance for AD systems with thermal hydrolysis pretreatment (THP). RT was applied for two different reasons: (a) for increasing the sludge retention time (SRT) to degrade slowly hydrolyzable materials more efficiently and (b) for maintaining SRT at decreased hydraulic retention time (HRT) thus showing potential for increased AD throughput rates. A SRT increase from 15 to 30 days by RT application did not improve AD performance or hydrolysis rates significantly as 15‐day SRT was already a factor 2 higher than the estimated washout SRT. When applying RT to increase throughput rates (HRT of 7 days) while maintaining 15‐day SRT, no negative impact on biogas production or hydrolysis kinetics was observed. It was estimated that RT application on THP digesters can increase digester throughput by 100% and thus show clear potential for further AD intensification.

This study evaluated the role of bulk and substrate physics on hydrolysis rates and biogas yields in anaerobic digestion (AD) pretreated by thermal hydrolysis (THP). Although THP decreases sludge viscosity, no evidence was found that bulk viscosity impacted the biogas yield or hydrolysis kinetics. In addition, no significant difference between the biogas yields for different total solids concentrations nor floc sizes was detected. However, increased mixing speeds did increase biogas yields. As a result of thermal treatment, the model protein, bovine serum albumin, was harder to degrade in terms of both overall biodegradability and hydrolysis rates when their macrostructures were changed from liquid to gel and to solid structures; the opposite was true for the model polysaccharide, amylopectin. These results demonstrated that hydrolysis in THP-AD systems was impacted mostly by the physical properties of the substrate (gelation) rather than the bulk physical properties within the digester. PRACTITIONER POINTS: Bulk viscosity does not significantly impact hydrolysis efficiency (biogas yield). However, mixing speed impacts hydrolysis beyond biogas holdup effect. Increasing the amount of substrate-microbe collisions through increasing biomass concentration does not have an impact on hydrolysis efficiency or biogas yield. Proteins are harder to degrade when macrostructure changes from liquid to gel/solid as a result of heat treatment. Polysaccharides are easier to degrade when macrostructure changes from liquid to gel/solid as a result of heat treatment. The time required for digesters to reach peak biogas production rates increased with decreasing specific surface available on gel and solid structures.