Large-diameter monopiles are the most common foundation structures for offshore wind turbines. One relevant failure mode during installation is plastic failure of the pile tip which may increase progressively during further driving (pile tip buckling; extrusion buckling). This paper presents the details and results of a large-scale field-test campaign with dynamic pile installation for the validation and calibration of different numerical approaches concerning pile-tip buckling phenomena. The phenomenology of observed pile-tip failures is here described in detail and a first quantitative approach is evaluated based on the field-test data. As the number of new projects continues to grow and the necessity to construct wind farms in challenging terrain increases, such field data-sets will become increasingly relevant.
Bending beams and slabs are typical examples for structural elements used for reinforced concrete structures such as bridge girders, T-beams and bridge decks. Their strength related failure modes at maximum loading can be divided into bending and shear failure. The failure of beams loaded in bending can occur with or without indication. Therefore, conventional design concepts aim on failure modes with sufficient indication (e.g. large deflections or cracks), as it occurs in the case of secondary flexural compression failure. These indicating factors can also be used for Structural Health Monitoring (SHM) of civil infrastructure systems (e.g. bridges) to identify structural changes. In this context, non-destructive testing (NDT) methods offer different techniques for measuring deflections or crack formation and opening. However, profound knowledge on the determining failure modes of bending beams and their detection by NDT methods is required for the reliable application of SHM. Different NDT methods have been used in this study for analysing the load-bearing behaviour of a reinforced concrete beam in bending. The different measuring techniques are briefly described and their applicability is discussed by means of experimental results. For this purpose, the load-bearing behaviour of a reinforced concrete beam having a span of 2.75 m was investigated in a four-point bending flexural test at laboratory scale. The focus is on the characterization of determining failure modes by optical NDT and the comparison with classical measuring techniques (e.g. deformation measurements by displacement transducers). The bending beam was equipped with two single-mode (SM) sensor fibres. One fibre served as Distributed Optical Fibre Sensor (DOFS), whereas the other fibre contained Fibre Bragg Grating (FBG) sensors. In addition, optical deformation measurements using Digital Image Correlation (DIC) and Stereophotogrammetry (SP) were conducted.
The in-situ monitoring of electrochemical deposition (ECD) processes is still a challenge regarding the measurement of the effective temperature of the substrate and the formation of mechanical stress in the layer under given plating conditions. Monitoring problems can be solved by applying a pre-coated fiber Bragg grating (FBG) to the electrolytic process as the shift of the Bragg wavelength is affected by both the temperature of the electrolyte near the substrate and the stress formation in the growing layer. The experimental FBG set-up and the quantitative determination of temperature- and stress-related strain is described for a nickel-iron electrolyte.
Das Poster gibt einen Uberblick zum Themenfeldprojekt BLEIB und prasentiert ausgewahlte Ergebnisse faseroptischer Messungen bei verschiedenen Belastungsszenarien an der Versuchsbrucke.
Long-term monitoring of bridges requires the early detection of spreading damage because very often the damage is not really visible. For many decades engineers and scientists relayed on dynamic methods especially modal ones. However, after fundamental tests by the U.S. FHWA in 1993, it became evident that more successful methods should be developed, but no innovation really happened. A substantial innovative detection method started four years ago from Lagrange Multiplier Testing which eventually resulted in experimental verification based on measurement of deflection and curvature of the bridge beam and together the methodological combination of both.
Durch faseroptische Sensoren konnen Bauteile im Einsatz kontinuierlich uberwacht und fruhzeitig Informationen uber Materialveranderungen gewonnen werden. Mittels einer magnetostriktiven Aktorschicht, welche den Sensor umhullt, kann nun auch die korrekte Sensorfunktion jederzeit kontrolliert werden. Als Aktorschicht eignet sich galvanisch abgeschiedenes reines Nickel oder Nickel-Eisen in der Zusammensetzung 50:50. Um diese haftfest mit dem Sensor zu verbinden wurde ein ECD/PVD-Kombinationsschichtsystem entwickelt. Die mechanischen Eigenschaften der ECD-Schicht konnen sowohl mit einer auf die Fasergeometrie angepassten instrumentierten Eindringprufung als auch einem 2-Punkt-Biegeversuch bestimmt werden.
Fiber optic sensors have gained increasing importance in recent years and are well established in many areas of industrial applications. In this paper, we introduce a concept of a self-diagnostic fiber optic sensor. The presented sensor is to resolve the problems of embedded fiber optic sensors in complex structures and to enable the validation under operational conditions. For this purpose, different magnetostrictive coated fiber optic sensors were developed and various experiments were performed to verify their mode of operation and to determine the respective reproducibility. The measuring principle is illustrated by obtained experimental results, which showed a change in wavelength from 1 pm at a magnetic field strength change of 0.25 mT. In addition, the temperature characteristics of the implemented magnetostrictive sensor were analyzed and an experimental factor of 1.5 compared to a reference fiber optic sensor was determined.
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Movements in geological areas are often caused by shear zones deep in the underground or by hardly observable slipping zones. Detection of movements reaching critical values is of crucial importance to avoid losses and harms. Optical sensor fibers with gauge lengths of several meters or even distributed fiber-optic sensors with gauge lengths of hundreds of meters allow detecting deformation of such zones with quite good resolution. The paper presents a new technology of detecting deformations and movements in soil or rock massifs. The core part of the sensing system is a tiny pultruded rod with an outer diameter of 3 mm to 6 mm. It contains two fiber-optic sensor systems. One sensor system is used for permanent online measurement and provides integral strain information along the whole length of the rod; in case of critical deformations, it provides a warning signal. The second sensing system uses fiber-optic Bragg grating (FBG) strain sensors located close to the expected shear zone. This measurement system will be activated after the warning signal has been initiated by the integral strain measurement system. The FBG strain sensor system records then resulting deformations in detail. The sensing rod containing both sensor systems can be installed in a borehole to detect beginning soil movements automatically. The electronic equipment is powered by a solar panel; the amount of deformation in soil or rock formations can be estimated from the strain change measured in the sensor fibers. The effectiveness of this warning system will be shown using the example of a critically sliding slope in an open brown coal pit in Germany.
Performance description of fiber-optic sensor products is mostly well done; however, the performance of sensors when applied in rather harsh environment is different from those determined in laboratory before installation. Performance of applied sensors is difficult to define. Standardized procedures for evaluation of the sensor performance after application or integration into materials are necessary. The difficulty to evaluate on-site the mechanical behavior or physical and chemical processes in the sensing zone of strain sensors is described for sensors installed in offshore environment. The paper refers on current standardization activities and corresponding research activities to develop guidelines for application and integration.
We present a measurement setup for combined quasi-distributed strain and dynamic point-wise vibration measurement using an incoherent optical frequency domain reflectometry (I-OFDR) setup in combination with extrinsic Fabry-Perot interferometers (EFPIs). Several EFPIs can be multiplexed and at the same time the strain along their supply fibres can be measured in a quasi-distributed manner. The setup is characterised and a demonstration of its general performance is given.
Static and dynamic pile tests are carried out to determine the load bearing capacity and the quality of reinforced concrete piles. As part of a round robin test to evaluate dynamic load tests, structure integrated fibre optic strain sensors were used to receive more detailed information about the strains along the pile length compared to conventional measurements at the pile head. This paper shows the instrumentation of the pile with extrinsic Fabry-Perot interferometers sensors and fibre Bragg gratings sensors together with the results of the conducted static load test as well as the dynamic load tests and pile integrity tests.
The application of fiber-optic sensors in offshore environment is a big challenge. Especially if sensors have to be installed in the tidal zone and components are exposed to extreme environmental attacks as well as mechanical loads. There are no sufficient experience on how to test selected materials, how to handle application and how remotely to assess the function of installed sensors operating several decades during summer and winter time. It has to be feared that installed sensor components could be damaged in case of heavy storms and strong waves or due to ice drift. Another danger is the biological attack to sensors. Not only the high amount of salt and UV radiation could degrade the protecting materials of sensor systems, it is well-known that sea biological influences such as barnacles and other types of fouling perturb the proper function of sensors or even lead to failure. In Germany, a research project is being carried out to investigate the specific offshore influences to fiber-optic sensor systems with the objective to develop evaluation strategies and corresponding testing procedures and standards. The paper describes first results after harsh test cycles and gives first bullets for a corresponding standard for application in offshore environment.
Static and dynamic pile tests are carried out to determine the load bearing capacity and the quality of reinforced concrete piles. As part of a round robin test to evaluate dynamic load tests, structure integrated fibre optic strain sensors were used to receive more detailed information about the strains along the pile length compared to conventional measurements at the pile head. This paper shows the instrumentation of the pile with extrinsic Fabry-Perot interferometers sensors and fibre Bragg gratings sensors together with the results of the conducted static load test as well as the dynamic load tests and pile integrity tests.
Fibre optic sensors for monitoring in safety-relevant structures have to be validated in order to proof their reliability under typical structural load conditions. The reliable use of optical fibre sensors depends strongly on an appropriate and qualitative application. Diagnostics of the physical condition of embedded and surface-applied fibre optic strain sensors are demonstrated on field examples. Distributed strain measurement based on Rayleigh backscattering is used to determine breakage of the fibre, interface adhesion problems and to identify application related strain transfer mechanisms.
The paper describes a sensor head for long-term high-precision measurements of very small deflections of a diaphragm used for pressure gauges. High precision deformation measurement is assured by using a fibre Fabry-Perot interferometer sensor; identification of zero-point changes, and thus, long-term stable measurement is achieved by a specially designed absolute interferometer sensor. Several fibre optic solutions based on fibre Fabry-Perot technique have been investigated to find out a reliable sensor design. The presented sensor design has reached prototype status and allows to measure unambiguously static deformations with high precision. In order to evaluate repeatability and possible changes of zero-point reference if the head has been disconnected, validation of the described pressure gauge has been started. This validation work includes calibration and enables to evaluate possible drift effects, and to identify mechanical or thermal hysteresis.
In a German slab track system (Feste Fahrbahn FF, system Boegl) for speeds up to 300 km/h and more different fiber optic sensors have been embedded in several levels and locations of the track system. The track system consists of prestressed precast panels of steel fiber concrete which are supported by a cat-in-situ concrete or asphalt base course. The sensors are to measure the bond behavior or the stress transfer in the track system. For that, tiny fiber-optic sensors - fiber Fabry-Perot and Bragg grating sensors - have been embedded very near to the interface of the layers. Measurements were taken on a full scale test sample (slab track panel of 6.45 m length) as well as on a real high speed track. The paper describes the measurement task and discusses aspects with regard to sensor design and prefabrication of the sensor frames as well as the embedding procedure into the concrete track. Results from static and dynamic full scale tests carried out in the testing laboratory of BAM and from measurements on a track are given.
The bond behaviour of textiles embedded in concrete and consisting of multi filament yarns (rovings) differs from that of homogenous materials, such as steel. Test results published in literature as well as own investigations revealed that, for textile reinforced concrete, it has to be distinguished between external and internal bond of the fibres (filaments). The outer filaments which have contact to the cement matrix show a good bonding performance. In contrast to this, the inner filaments (core filaments) of a roving transfer forces only by friction, from which a less bonding to the surrounding matrix follows. In order to confirm such a bonding model, strain and slip measurements at single filaments are necessary in pull-out-samples. However, such measurements are not possible with in structural engineering usually used strain gages. Therefore, strain portions of outer and inner filaments as well as in the cement matrix of selected samples are measured by using flexible Fabry-Perot fibre interferometer sensors.
The bond behavior of textiles embedded in concrete and consisting of multi filament yarns (rovings) differs from that of homogenous materials such as steel. Test results published in the literature as well as own investigations revealed that, for textile reinforced concrete, it has to be distinguished between external and internal bond of the fibers (filaments). The outer filaments which have direct contact to the cement matrix show a good bonding performance. In contrast to this, the inner filaments (core filaments) of a roving transfer forces only by friction, resulting in a less bonding to the surrounding matrix. In order to confirm such a bonding model, strain and slip measurements at single filaments are necessary in pull-out-samples. However, such measurements are not possible with strain gauges usually used in structural engineering. Therefore, strains in outer and inner filaments as well as in the cement matrix of selected samples are measured by using flexible Fabry-Perot fiber interferometer sensors.