Mathematical modeling of anaerobic digestion is a powerful tool to predict gas yields and optimize the process. The Anaerobic Digestion Model No. 1 (ADM1) is a widely implemented model for this purpose. However, modeling full-scale biogas plants is challenging due to the extensive substrate and parameter characterization required. This study describes the modification of the ADM1 through a simplification of individual process phases, characteristic components and required parameters. Consequently, the ability of the simplified model to simulate the co-digestion of grass silage and cattle slurry was evaluated using data from a full-scale biogas plant. The impacts of substrate composition (crude carbohydrate, protein and lipid concentration) and variability of carbohydrate degradability on simulation results were assessed to identify the most influential parameters. Results indicated that the simplified version was able to depict biogas and biomethane production with average model efficiencies, according to the Nash-Sutcliffe efficiency (NSE) coefficient, of 0.70 and 0.67, respectively, and was comparable to the original ADM1 (average model efficiencies of 0.71 and 0.63, respectively). The variability of crude carbohydrate, protein and lipid concentration did not significantly impact biogas and biomethane output for the data sets explored. In contrast, carbohydrate degradability seemed to explain much more of the variability in the biogas and methane production. Thus, the application of simplified models provides a reliable basis for the process simulation and optimization of full-scale agricultural biogas plants.
Optimal plant design and management are critical components for the successful operation of farm-scale anaerobic digestion (AD) plants. However, this often proves challenging due to difficulties in designing and sizing the plant based on specific site conditions. The current investigation aims to address these difficulties by developing a universal decision support tool to assist in the optimal design and management of agriculture-based AD plants, accounting for site-specific practicalities and implications. The tool consists of various mathematical functions, which enable numerous simulations to be created and run. The developed tool was applied to a case study, located in Ireland, to test its usefulness, where the analysis showed the optimal, site-specific, plant design with key assessment indicators. For this case study, the feedstock availability assessment determined that the lignocellulose and non-lignocellulose biomass within a 10 km distance of the site. Based on the local energy demand of the area, the tool modelled an optimal AD plant design, including feedstock storage, digester volume, engine capacity, and digestate storage. The tool applied various technical, economic, and ecological assessment indicators to the plant to gauge its viability. Therefore, demonstrating the tool's usefulness in assisting stakeholders to make informed decisions and reducing costs by optimising plant design and performance.
Mechanical separation of anaerobic digestate has been identified as a method to reduce pollution risk to waterways by partitioning phosphorus in the solid fraction and reducing its application to land. Separators have adjustable parameters which affect separation efficiency, and hence the degree of phosphorous partitioning, but information on how these parameters affect separation performance is limited in the literature. Two well known technologies were investigated, decanter centrifuge and screw press, to determine the most efficient method of separation. Counterweight load and the use of an oscillator were adjusted for the screw press, while bowl speed, auger differential speed, feed rate and polymer addition were modified for the decanter centrifuge. Separation efficiency was determined for total solids, phosphorus, nitrogen, potassium, and carbon, and the total solids content of resulting fractions was measured. The decanter centrifuge had higher separation efficiency for phosphorus in all cases, ranging from 51% to 71.5%, while the screw press had a phosphorus separation efficiency ranging from 8.5% to 10.9% for digestate of ∼5% solids (slurry/grass silage mix). Separation by decanter centrifuge partitioned up to 56% of nitrogen in the solid fraction leaving a reduced nitrogen content in the liquid fraction available for land spreading; this nitrogen would most likely need to be replaced by chemical fertiliser which would add to the cost of the system. The decanter centrifuge is better suited to cases where phosphorus recovery is the most important factor, while the screw press could be advantageous in cases where cost is a limiting factor.
Increasing agricultural sustainability is a key challenge facing the globe today. Energy crops, planted as riparian buffers are one way to support this, simultaneously mitigating water quality degradation and climate change. However, the economics of implementing such riparian buffer systems is under researched. Hence this work conducted a bottom-up economic analysis of willow coppice riparian buffers on a Northern Irish dairy farm, which is indicative of agricultural intensification across Europe. This work includes an economic assessment of a willow coppice riparian buffer strip, using harvested yield data from an established willow buffer site for the first time. It also considered the impact of harvesting technology on the economic performance of a willow coppice riparian buffer strip for the first time. The analysis considered three willow production pathways: 1) direct chip harvesting, 2) full-stem harvesting, and 3) a scenario with a guaranteed purchasing contract for fresh chip. Economic performance was considered using net present value over a 25-year plantation lifetime. The full-stem scenario provided the highest economic return over its lifetime with an average yearly net present value of £497 ha−1 (in £ sterling). This system was then considered for integration into a typical dairy farm, assuming 5 % land usage and including government grants for establishing riparian zones. The result was a drop in value of £28 ha−1 yr−1 compared to a dairy-only scenario; however, per litre of milk the farm employing willow coppice riparian buffer strips outperformed a typical dairy farm both environmentally and economically. Further analysis considered a novel approach that included payments for ecosystem services in the economic analysis. This analysis found that the implementation of government payments for ecosystem services (nutrient removal) increased the economic return of the willow coppice riparian buffer system by £400 ha−1 yr−1, resulting in minimal impact on the return from dairy land.
Animal manure contains valuable plant nutrients which need to be stored until field application. A significant proportion of slurry nitrogen is volatilized in the form of ammonia (NH3) during storage. This impacts human health, biodiversity, air and water quality and thus urgent action is needed to reduce NH3 emissions. In this experiment, we evaluated the NH3 emission mitigation potential of biochars derived from miscanthus (MB) and solid separated anaerobic digestate (DB), and orthophosphoric acid activated MB (AMB) and DB (ADB) as well as lightweight expanded clay aggregate (LECA) during four months of liquid manure storage. A slurry without amendment was included as a control (Ctrl). Acid activated and non-activated biochars were applied on top of the slurry maintaining a 7 mm thick surface layer, while LECA was applied in a 2 cm thick layer. NH3 emissions were measured by photoacoustic analyzer. In comparison to Ctrl, acid activated biochar decreased (p < 0.05) NH3 emissions during the slurry storage. Activated biochar reduced the emissions by 37-51% within the first month of slurry storage and achieved a 25-28% emissions reduction efficiency throughout the four month period due to the reduction in emission mitigation efficiency as the storage period progressed. LECA reduced NH3 emissions by 21% during storage. Losses of NH3 as a percentage of total ammoniacal N were 29-31% for acti-vated biochars, 35-39% for non-activated biochars and 33% for LECA. In conclusion, acid activated biochars and LECA could be good floating-covers to mitigate NH3 emissions during manure storage, but activated biochars may have better mitigation potential than LECA.
In this study the implementation of a short rotation coppice willow system, planted as a riparian buffer in an intensive agricultural setting, to intercept and reduce nutrient losses, was investigated. The aim of the work was to assess how such a system could reduce the overall climate impact of an intensive agricultural setting. A life cycle assessment was carried out for a combined Irish dairy farm and willow buffer system considering the impact category, climate impact. The climate impact was considering using the time-dependent climate impact metric, with the results given in terms of the impact on the global surface temperature. The results were compared to an Irish dairy farm in which no willow was planted. Such a system has not previously been investigated in this way and this was the first time-dependent climate impact assessment of a willow plantation planted on pastureland. Geographic information systems software, was used to map areas particularly susceptible to agricultural run-off and suitable for willow planting, using the land bank of the Agri-Food and Biosciences Institute research farm in Hillsborough, Northern Ireland, for the case study. The harvested willow was assumed to be combusted in a combined heat and power plant. By implementing the willow system the time-dependent climate impact of an Irish dairy farm could be reduced by 8% with only 3.7% of the land used for willow cultivation over a 101-year study period. The results also found an immediate reduction in climate impact following the implementation of the willow system. Total GHG emissions were reduced by 131 Mg CO(2)eq ha(-1 )over the study timeframe. The results can be more broadly applied to other agricultural sectors, such as arable farming where the climate impact savings of the willow system could be even higher.
Production of digestate pellets for fuel has been identified as a promising circular economy approach to provide renewable energy and additional income to farms, while at the same time presenting the potential to divert raw digestate from nutrient‐saturated land and reduce the risk to water quality. Although previous research has investigated the feasibility of pellet production, there has been little focus on the bio‐safety aspects of the system. Little is currently known about the persistence of bacteria present in the digestate and the potential impacts on human health for those handling this product. The aim of the present research was to determine the effect that each step in the pellet production process has on bacteria numbers: anaerobic digestion, mechanical separation, solid drying, and pelletisation. Enterobacteriaceae enumeration by colony count method was used to quantify bacteria, and the presence of Salmonella at each stage was determined. The Enterobacteriaceae count reduced with each stage, and the final pelletisation step reduced bacteria numbers to below detectable levels (<10 colony forming units/g). Salmonella was only detected in the starting slurry and absent from digestate onwards. Storage of the pellets under winter and simulated summer conditions showed no reactivation of Enterobacteriaceae over time. The pelletisation process produces a digestate product with Enterobacteriaceae counts below the maximum threshold (PAS110 specification) for transport off the source farm, but care must still be taken when handling digestate pellets as complete sterilisation has not been confirmed.
As agricultural activity intensifies across Europe there is growing concern over water quality. Agricultural run-off is a leading cause of freshwater degradation. Simultaneously there is a continually increasing drive to promote renewable energy and reduce greenhouse gas emissions. Willow coppice planted as a riparian buffer has been suggested as a solution to help mitigate these problems. However, there is limited research into the use of such a system and several key knowledge gaps remain, such as, the energy ratio of the system is not known, and a fully harvested site has yet to be analysed in the literature. The aim of this research is to fill these knowledge gaps to help inform agri-environmental policy. To do this a life cycle assessment was carried out on an established willow buffer system, considering the global warming potential, eutrophication potential, acidification potential and cumulative energy demand impact categories, alongside the calculation of the energy ratio. To our knowledge it is the first site to be fully harvested and for which a full life cycle assessment has been carried out. The willow was combusted to fuel a district heating system. Key results showed emissions of 4.66 kg CO(2)eq GJ(heatout)(-1) and 0.01 kg SO(2)eq GJ(heatout)(-1), both of which are significant reductions compared to an oil heating system (95% reductions for both impact categories). The system also resulted in the permanent nutrient removal of 55.36 kg PO(4)(3-)eq ha(-1) yr(-1) and had an energy ratio of 17.4, which could rise to 64 depending on the harvest method.
Anaerobic digestion provides renewable energy through waste valorisation, but the digestate by-product is underutilised and presents a risk to water quality. Mechanical separation partitions phosphorous into the solid fraction and further processing into a fuel pellet can provide an additional source of energy and revenue. Previous economic analyses looked only at aspects of the system (e.g. operational costs solely) and the system requires further investigation to determine viability. In this paper, an economic assessment of digestate fuel pellet production at farm-scale anaerobic digestion plants was carried out. The significance of this work is to provide a comprehensive assessment of the energy, phosphorous, and economic balances involved in digestate fuel pellet production at existing anaerobic digestion plants. The aim of this paper is to determine the financial viability of digestate fuel pellet production with objectives to compare two mechanical separation technologies: screw press, and decanting centrifuge. Economies of scale hold true for digestate pellet production and the available digestate in typical UK farm-based anaerobic digestion plants (≤500 kWe) is insufficient for profitability, with pellet production costing from £176/t (decanting centrifuge) to £215/t (screw press), compared to a typical wood pellet sale price of £185/t. Increasing digestate quantity by collaboration of plant operators can reduce the cost of pellet production to between £95/t and £121/t, improving financial viability and increasing the profit per head of cattle by 9–20% on a typical dairy farm utilising anaerobic digestion. The system has potential to aid rural development while also protecting the environment and contributing to the diversification of energy supply.
The focus of this study is to show that by understanding the food-energy-water nexus, potential unforeseen negative outcomes can be avoided in the pursuit of sustainable development. To do this, this paper uses a novel approach to compare a combined farm and short rotation coppice willow system, in which the willow was planted as a riparian buffer, with a food-only and an energy only system. The impact of each system was investigated through the lens of the food-energy-water nexus using life cycle assessment techniques. Data from previous research was adapted in order to quantify the impacts for a typical Irish dairy farm, which is indicative of intensive agriculture across Europe. On a typical Irish dairy farm, the implementation of a short rotation coppice willow riparian buffer strip could reduce total nitrogen and phosphorus leachate by 14% and 9% respectively. Total CO(2)eq emissions could be reduced by 16.5% if energy from the willow displaces fossil fuels, while the impact on milk production and profit is minimal. Thus, the use of short rotation coppice willow as a riparian buffer strip has the potential to reduce strain on the entire food-energy-water nexus. By considering the food-energy-water nexus, the negative impacts of the food-only and energy-only systems were also highlighted. The paper also shows how a better understanding of the food-energy-water nexus supports the United Nations Sustainable Development Goals and could help ameliorate the impact of climate change on the food-energy water ecosystem.
Anaerobic digestion (AD) has been recognised as an effective means of simultaneously producing energy while reducing greenhouse gas (GHG) emissions. Despite having a large agriculture sector, Ireland has experienced little uptake of the technology, ranking 20th within the EU-28. It is, therefore, necessary to understand the general opinions, willingness to adopt, and perceived obstacles of potential adopters of the technology. As likely primary users of this technology, a survey of Irish cattle farmers was conducted to assess the potential of on-farm AD for energy production in Ireland. The study seeks to understand farmers’ motivations, perceived barriers, and preferred business model. The study found that approximately 41% of the 91 respondents were interested in installing AD on their farming enterprise within the next five years. These Likely Adopters tended to have a higher level of education attainment, and together, currently hold 4379 cattle, potentially providing 37,122 t year−1 of wastes as feedstock, resulting in a potential CO2 reduction of 800.65 t CO2-eq. year−1. Moreover, the results indicated that the primary consideration preventing the implementation of AD is a lack of information regarding the technology and high investment costs. Of the Likely Adopters and Possible Adopters, a self-owned and operated plant was the preferred ownership structure, while 58% expressed an interest in joining a co-operative scheme. The findings generated provide valuable insights into the willingness of farmers to implement AD and guidance for its potential widespread adoption.
This work reviews two mechanical separation technologies (screw press and decanting centrifuge) which could be used in the dairy, beef, pig and anaerobic digestion sectors in nutrient-vulnerable zones in order to improve the sustainability of manure and anaerobic digestate management by decreasing agricultural phosphorus loss and reducing environmental impact on water quality. Capital and operating costs, separation efficiency and throughput, and management and processing of separated fractions, including transport costs, environmental impacts and the biosecurity of separated solids for export, were considered. Of the two technologies reviewed, screw press separation is a more cost-effective option (5-fold cheaper per tonne of feedstock) when lower amounts of export of phosphorus off farm are acceptable. For farms and those with anaerobic digesters managing larger volumes of manure/digestate, screw press separation is possible. However if higher levels of phosphorus removal are required, the use of decanting centrifugation is a viable option. Centralised processing facilities could also make use of decanting centrifuge technology to act as processing hubs for local farms within a distance that makes it economical for transport of manure/treated manure to/from the processor (the maximum distance for economical transport of raw manure and separated solids is approximately 70 km and 84 km, respectively). Both separation technologies could be integrated into agricultural manure and digestate management systems in order to provide a more sustainable approach to managing agricultural phosphorus loss and its associated impact on water quality. Screw press and decanting centrifuge separation could reduce phosphorous loss to water bodies by 34% and from 30 to 93%, respectively.
The European Union’s (EU) climate and energy package requires all EU countries to reduce their greenhouse gas (GHG) emissions by 20% by 2020. Based on current trends, Ireland is on track to miss this target with a projected reduction of only 5% to 6%. The agriculture sector has consistently been the single largest contributor to Irish GHG emissions, representing 33% of all emissions in 2017. Small-scale anaerobic digestion (SSAD) holds promise as an attractive technology for the treatment of livestock manure and the organic fraction of municipal wastes, especially in low population communities or standalone waste treatment facilities. This study assesses the viability of SSAD in Ireland, by modelling the technical, economic, and environmental considerations of operating such plants on commercial Irish dairy farms. The study examines the integration of SSAD on dairy farms with various herd sizes ranging from 50 to 250 dairy cows, with co-digestion afforded by grass grown on available land. Results demonstrate feedstock quantities available on-farm to be sufficient to meet the farm’s energy needs with surplus energy exported, representing between 73% and 79% of the total energy generated. All scenarios investigated demonstrate a net CO2 reduction ranging between 2059–173,237 kg CO2-eq. yr−1. The study found SSAD systems to be profitable within the plant’s lifespan on farms with dairy herds sizes of >100 cows (with payback periods of 8–13 years). The simulated introduction of capital subvention grants similar to other EU countries was seen to significantly lower the plant payback periods. The insights generated from this study show SSAD to be an economically sustainable method for the mitigation of GHG emissions in the Irish agriculture sector.
The ionic liquid trihexyltetradecylphosphonium hydrogen sulphate (THTDP HSO4) was used to extract cellulose from various lignocellulosic sources:- wheat straw, perennial ryegrass, willow, anaerobic digestate (AD) and spent mushroom compost (SMC). This was compared with a traditional dilute sulphuric acid extraction to evaluate the potential for this ionic liquid to be of use in the biorefining industry. The use of ultrasonication to facilitate the reaction was also tested. Results showed that this ionic liquid, which combines the features of a hydrophobic solvent with an acidic catalyst was effective in hydrolysing lignocelluloses. Compared to the use of dilute sulphuric acid, the ionic liquid produced purer, more thermally stable cellulosic fibres. It was also shown to be as effective as the dilute sulphuric acid in pretreating lignocelluloses for enzymatic hydrolysis. Finally, ultrasonication was shown to be compatible with the ionic liquid and suggests an energy efficient method for pretreatment of lignocellulose.
The measurement of lignin content in ruminant diet and fecal samples is important for digestibility studies, but it is typically time-consuming and costly. The work reported involves correlation of traditional wet chemistry data with those from three rapid instrumental techniques, Fourier transform infrared spectroscopy (FTIR), conventional thermogravimteric analysis (TGA), and high-resolution TGA (MaxRes TGA) to predict the lignin content of diets and feces from digestibility trials. Calibration and performance data indicate that the FTIR model is acceptable for screening, while the conventional and MaxRes TGA predictions are high accuracy for quantitative analysis. Cross validation and model performance data reveal that MaxRes TGA provides the best-performing predictive model. This work shows that MaxRes TGA can accurately predict lignin content in ruminant diet and fecal samples with distinct advantages over traditional wet chemistry: namely, the requirement of small sample size, ease of sample preparation, speed of analysis, and high sample throughput at considerably lower cost.
The aim of this study was to investigate the application of Fourier Transform Infrared (FTIR) spectroscopy to provide calibration equations for assessing faecal composition, intake and digestibility in sheep. Four grass-based feed types and corresponding faecal samples were collected from two separate sheep digestibility experiments. The feed (n = 41) and faecal samples (n = 132) were analysed for chemical composition, digestibility, were scanned using FTIR spectroscopy and intakes were recorded. Data were analysed using principle component analysis and partial least squares (PLS) regression techniques for calibration equation development. Calibration accuracy and performance were assessed by calculating regression coefficient of cross validation (R(2)cv) and the ratio of performance to deviation (RPD value) respectively. Results indicated that the composition of feed and faecal samples along with associated digestibilities and intakes were significantly different for a number of parameters studied. Some of the PLS regression equations generated were comparable to those reported in the published literature, and based on calibration statistics and performance those developed for faecal ash and neutral detergent fibre were good and could be used for quantification (R(2)cv = 0.9-0.8, RPD = 3.0-2.5); those for acid detergent fibre, lignin, feed ash intake and dry matter digestibility (DMD) were adequate for qualitative analysis and screening (R(2)cv = 0.8-0.7, RPD = 2.3-2.0); and the calibration equations for dry matter, nitrogen, dry matter intake, gross energy, gross energy intake and gross energy digestibility were poor and unsuitable for prediction (R(2)cv <= 0.7, RPD <= 1.8). Further development of calibration equations and in particular the prediction of DMD, could be of benefit to animal scientists and the livestock industry. Crown Copyright (C) 2016 Published by Elsevier B.V. All rights reserved.
The results of two experiments to investigate the survival, early growth and chemical characteristics of six Spanish and three Moroccan genotypes of Paulownia, grown from container produced and bare root plants, respectively, are described. Both trials were planted in Northern Ireland (NI) and after three growing seasons the overall mean survival and height of the Spanish and Moroccan genotypes were 70.8% and 32.2% and 1.1 m and 2.2 m, respectively. Chemical characteristics, except for nitrogen and ash content, were similar to those reported for other biomass crops such as willow and miscanthus (Miscanthus × giganteus). Genotypes that performed well were PWST-33 (P. fortunei) from Spain and P. fortunei from Morocco. Biomass yields varied significantly and were considerably lower than those reported for other fast growing species grown as energy crops. The results suggest that the potential of Paulownia as an energy crop in NI is limited due to its low performance in biomass production. The main constraints to further planting of Paulownia in this region are the edaphic and climatic conditions that pertain, which appear not to be conducive to growth of this tree species.
Dried, milled perennial ryegrass samples were processed using chemical and physical treatments and the extracted cellulose products were analysed for yield, crystallinity by X-ray Diffraction (XRD) and for purity using Thermogravimetric Analysis (TGA), Pyrolysis-Gas Chromatography/Mass Spectrometry (Py-GC/MS) and Fourier Transform Infrared (FTIR) spectroscopy. Extraction protocols examined the use of chemical chelation, acid and alkaline hydrolysis, along with physical degradation methods. Highest product yields were obtained using single step chemical protocols followed by physical processing, however, these products had low crystallinity and higher amorphous fraction content. Multistep chemical processing to completely remove hemicellulose and lignin with an alkali refluxing step, delivered lower yielding cellulose products of greater crystallinity and purity. In combination, the four instrumental techniques highlighted removal of amorphous fractions, providing rapid, accurate compositional data on the extracted cellulose products.
The biorefining of grass offers an opportunity to integrate primary production agriculture with the extraction of fibre. The study was aimed at developing protocols for processing ryegrass to determine fibre content and to generate visible and near infrared reflectance (Vis–NIR) calibrations for estimating fibre fineness with the aid of a new reference airflow method. The method for determining fineness of processed fibres has been adapted from flax fibre protocols. A Vis–NIR calibration using partial least squares (PLS) regression method was employed to generate models with a calibration set consisting of 85 samples obtained from fresh and ensiled grasses. The PLS model was successfully validated with 21 independent samples with a prediction error of 1.26dtex. An optimised PLS model (r2=0.86) consisting of 106 samples has been developed. The quality assurance protocols could be used for assessing fibre content and quality of silage, hay and fresh grass.
This paper reviews recent developments on the fractionation and processing of perennial grasses. The value of grass as a ruminant feed is based on its protein and fibre contents, and consists of hemicellulose, cellulose, lignin, proteins, lipids and minor fractions. Since the lignocellulosic fraction constitutes the largest component, the overall viability of a biorefining plant will be determined by fibre processing steps to add value in terms of functionality for various end use applications. The utilisation of grass and forage offers an opportunity to develop integrated schemes from primary production to bio-energy generation, the separation and fractionation of fibre, amino acid and protein fractions. Under a multifunctional management of grassland, the utilisation of silage/hay/forage for biorefining and as feed for animals could offer significant opportunities for Northern Ireland and this will ultimately have a positive impact on green house gas emissions.