A magnetization system with active compensation of unbalanced magnetic pull for synchronous machines with rotating exciters is demonstrated. The system used switched power electronics and a digital control system to control the currents in four rotor pole groups, each consisting of 3 poles. It was mounted on the shaft of a synchronous machine, providing an interface between a permanent magnet outer-pole brushless exciter and the segmented field winding. Measurements of magnetic flux density on each pole face and current control made it possible to control the airgap magnetic flux density to balance the machine magnetically, thus removing flux density space harmonics in the airgap and also the unbalanced magnetic pull. The construction of the system is presented along with results from experiments and simulations. Tests were performed with the stator winding both in series and with two parallel circuits. Approximately $\mathbf {80\%}$ reduction of static forces and $\mathbf {60\%}$ reduction of dynamic forces between the stator and rotor were observed when the system was running.
In this paper, a method to control the harmonic content of the magnetic flux density in the airgap of a synchronous machine is presented. Voltage harmonics in one phase as well as the exciting magnetic forces can be affected. Switched power electronics were used to provide the field current to a synchronous machine, the control added specific current harmonics to the DC field current in order to minimize either voltage harmonics or magnetic forces. The method is verified and compared with simulations and experiments on an existing electrical machine.
Synchronous motors are hard to line start due to torque pulsations at zero rotor speed and low starting torque when started using induced current in a damper squirrel cage. By inverting the rotor pole polarity at appropriate times it is possible to, in principle, achieve uniform torque, albeit pulsating with twice the line frequency at zero initial rotor speed. This has been demonstrated in earlier efforts. In this paper, we demonstrate that high torque starting using the back-emf in the field winding as a triggering signal for the rotor polarity inversion is possible. We further discuss the origin of the rotational energy and active and reactive power pulsations. Finally, we show that it is possible to operate a synchronous motor at continuous asynchronous speed by inverting the polarity of the rotor current and adjusting the field current accordingly, although down rated.
Synchronous motors are hard to line start due to torque pulsations at zero rotor speed and low starting torque when started using induced current in a damper squirrel cage. By inverting the rotor pole polarity at appropriate times it is possible to, in principle, achieve uniform torque, albeit pulsating with twice the line frequency at zero initial rotor speed. This has been demonstrated in an earlier work. In this paper we demonstrate that high torque starting using the back-emf in the field winding as triggering signal for the rotor polarity inversion is possible. We further discuss the origin of the rotational energy and active and reactive power pulsations. Finally, we show that it is possible to operate a synchronous motors at continuous asynchronous speed by inverting the polarity of the rotor current and adjusting the field current accordingly, although down rated.
The article proposes a model of a salient pole synchronous machine field winding based on a single transmission line model. An experimental method to derive the parameters is also presented and validated. Finally, the measured voltage distribution in the winding is compared to the model voltage distribution and the results match, demonstrating the model capabilities. The model describes the intrinsic resonance phenomena and accurately determines the voltage amplification factor.
The working principle of the wave energy converter (WEC) developed at Uppsala University (UU) is based on a heaving point absorber with a linear generator. The generator is placed on the seafloor and is connected via a steel wire to a buoy floating on the surface of the sea. The generator produces optimal power when the translator's oscillations are centered with respect to the stator. However, due to the tides or other changes in sea level, the translator's oscillations may shift towards the upper or lower limit of the generator's stroke length, resulting in a limited stroke and a consequent reduction in power production. A compensator has been designed and developed in order to keep the generator's translator centered, thus compensating for sea level variations. This paper presents experimental tests of the compensator in a lab environment. The wire adjustments are based on online sea level data obtained from the Swedish Meteorological and Hydrological Institute (SMHI). The objective of the study was to evaluate and optimize the control and communication system of the device. As the device will be self-powered with solar and wave energy, the paper also includes estimations of the power consumption and a control strategy to minimize the energy requirements of the whole system. The application of the device in a location with high tides, such as Wave Hub, was analyzed based on offline tidal data. The results show that the compensator can minimize the negative effects of sea level variations on the power production at the WEC. Although the wave energy concept of UU is used in this study, the developed system is also applicable to other WECs for which the line length between seabed and surface needs to be adjusted.
Unbalanced magnetic pull (UMP) is typically caused by rotor or stator shape defects, electrical short circuits, eccentric rotor/stator bores, as well as unreasonable pole-slot combinations. It leads to vibration and increases noise and energy losses of the machine. By actively controlling the magnetic fields and forces that arise between the rotor and stator by regulating the rotor field current of separated pole groups, it is possible to cancel it. In this paper, we measure and calculate the currents induced in the damper bars for a synchronous machine test rig under 20% static eccentricity with and without active compensation of UMP. This is done to validate our finite-element calculations. Afterward, we perform loss calculations for a 74-MVA synchronous generator with and without stator parallel circuits. We find that, with active compensation of UMP for an eccentric machine, the damper bar currents and stator parallel circuit circulating currents can be eliminated and the electromagnetic efficiency of the machine that has a static eccentricity fault increases.
This paper presents two wave energy concepts for small-scale electricity generation. In the presented case, these concepts are installed on the buoy of a heaving, point-absorbing wave energy converter (WEC) for large scale electricity production. In the studied WEC, developed by Uppsala University, small-scale electricity generation in the buoy is needed to power a tidal compensating system designed to increase the performance of the WEC in areas with high tides. The two considered and modeled concepts are an oscillating water column (OWC) and a heaving point absorber. The results indicate that the OWC is too small for the task and does not produce enough energy. On the other hand, the results show that a hybrid system composed of a small heaving point absorber combined with a solar energy system would be able to provide a requested minimum power of around 37.7 W on average year around. The WEC and solar panel complement each other, as the WEC produces enough energy by itself during wintertime (but not in the summer), while the solar panel produces enough energy in the summer (but not in the winter).
Synchronous motors are reliable and efficient, but it is relatively difficult to start them. In some cases, a variable frequency drive is utilized. In some other, asynchronous start is achieved by virtue of induced currents in a solid rotor, or a rotor damper cage installed for this purpose. In this contribution, a method to start a synchronous machine without a damper cage is presented. The starting was achieved by inverting the polarity of the rotor field winding in a timely manner with respect to the rotating stator field. The technique was verified with experiments performed on a 200 kVA experimental test rig and also simulated on a 20 MVA machine.
The static exciter is dominating among large grid-connected generators due to the weak dynamic performance of conventional brushless exciters. In this contribution, a six-phase double-star outer pole permanent magnet rotating brushless exciter is evaluated with different active rectification topologies. Both thyristor-based and chopper-based topologies are considered. A high speed response brushless excitation system is obtained by replacing the conventional rotating diode bridge rectifier with the proposed active rectification topologies on the shaft. The given two-stage system generates its own excitation power directly from the shaft, contrary to static exciters. The selection of an appropriate rectification topology could minimize the rotor armature phase currents for a given generator field current. The objective is a high-power factor and a high utilization of the exciter machine. An optimal rectification topology makes higher ceiling currents was possible, improving the transient behavior of the synchronous generator. In this paper, we show that six-phase topologies add complexity, but improve exciter redundancy, increase the available ceiling voltage, and reduce the steady-state torque ripple. Experimental results are given for validating the models implemented for the analysis.
Flux density harmonics in the air-gap of electrical machines create distorted voltage waveforms and can induce vibrations. These problems are difficult to mitigate when the machine is already in op ...
Initial Performance Tests of a Permanent Magnet Thrust Bearing for a Hydropower Synchronous Generator Test-Rig
Generally, PM machines are used as PMG pre-exciters in 3-stage brushless excitations systems. This paper presents the design, characterization, and prototyping of a rotating brushless PM exciter used in a proposed 2-stage excitation system for a synchronous generator. The proposed design reduces the number of components compared with conventional systems. A comparison with the state-of-the-art conventional excitation systems is given. The design of a fast-response, or high initial response, brushless exciter requires active rectification on the rotating frame, replacing the noncontrollable diode bridge. The objective was to construct an exciter with the capability of a 50 A output field current, as well as a high value of the available ceiling voltage and ceiling current. The final exciter was constructed to be fitted into an in-house synchronous generator test setup. A finite element model of the exciter was validated with experimental measurements. The exciter prototype is also compared with an alternative armature design with nonoverlapping single-layer concentrated windings, but with the same main dimensions. The paper includes a general design procedure suitable for optimization of PM brushless exciters that fulfill the requirements of their synchronous generators and the grid.
An integrated flywheel prototype designed to store 868 W h at 30 000 rpm with a novel radial flux core-less electric machine was constructed. The rotor was suspended contactlessly on active radial ...
A hollow cylinder flywheel rotor with a novel outer rotor switched reluctance machine (SRM) mounted on the interior rim is presented, with measurements, numerical analysis and analytical models. Practical experiences from the construction process are also discussed. The flywheel rotor does not have a shaft and spokes and is predicted to store 181 Wh / kg at ultimate tensile strength (UTS) according to simulations. The novel SRM is an axial flux machine, chosen due to its robustness and tolerance for high strain. The computed maximum tip speed of the motor at UTS is 1050 m / s . A small-scale proof-of-concept electric machine prototype has been constructed, and the machine inductance has been estimated from measurements of voltage and current and compared against results from analytical models and finite element analysis (FEA). The prototype measurements were used to simulate operation during maximal speed for a comparison towards other high-speed electric machines, in terms of tip speed and power. The mechanical design of the flywheel was performed with an analytical formulation assuming planar stress in concentric shells of orthotropic (unidirectionally circumferentially wound) carbon composites. The analytical approach was verified with 3D FEA in terms of stress and strain.
Two types of passive magnetic lift bearings were evaluated in terms of thrust force and eddy current losses. The first type of bearings were based on two sets of segmented Halbach arrays mounted in repulsive mode, and the second type was based on ring-magnets. The eddy-currents studied arose in the bearing due to manufacturing variations of magnetic remanence, and due to non-radial magnetization. Both a 3D time-dependent and a quasi-stationary Finite-Element Method 9FEM) formulation were used, and the simulated results were compared with lift-force measurements from experiment. The losses were found 9by FEM) to be in the order of 25 W at a rotational speed of 30000 rpm while lifting a 45 kg rotor with a stiffness of 359 N/mm.
Recent technological developments have caused a renewed interest in the brushless excitation system. With the application of wireless communication, the conventional diode bridge has been replaced with fully controllable thyristors on the shaft. It offers the same dynamic performance as the conventional static excitation system. The thyristor bridge of the conventional three-phase exciter needs to be controlled with a high firing angle in normal operation in order to fulfill a requirement of both a high ceiling voltage and a high ceiling current. A high firing angle causes high torque ripple to be absorbed by the exciter stator and a low power factor results in a low utilization of the designed exciter. In this contribution, we present a strategy that solves this problem by looking into combinations of thyristor configurations of a double-star six-phase connection of the exciter. Experimental results are used to verify the circuit models implemented for this investigation. A hybrid-mode 12-pulse thyristor bridge configuration seems to be a good solution for implementations in commercial apparatus. An additional switch interconnects two separate thyristor bridges from parallel- to series connection at the rectifier output, and utilizes the advantages of both topologies.
For any small company or research group in offshore renewable energy, the costs to invest into Remotely Operate Vehicles (ROVs) for offshore operations are highly significant. There is however a po ...