The elastic and yielding behavior of oriented unimodal, bimodal, and trimodal high-density polyethylene (HDPE) was investigated to assess the influence of molecular weight distribution on anisotropic deformation. Planar stretching at 130 degrees C to a 4 & times; 1 draw ratio produced highly oriented specimens, and tensile tests at multiple loading angles (0 degrees to 90 degrees) were used to determine orthotropic elastic constants and yield stresses. Image-based strain analysis enabled full orthotropic characterization, and Hill's anisotropic yield criterion provided excellent agreement with measured yield strengths for all three grades. The ranking of stiffness and yield behavior followed crystallinity levels, with the unimodal grade, which had the highest crystallinity, also exhibiting the greatest long-period shift in small-angle X-ray scattering (SAXS). Finite element (FE) simulations incorporating orthotropic elasticity and Hill yield accurately reproduced deformation and strain localization at larger loading angles, although post-yield behavior at small angles was not captured due to strain-hardening effects. The results demonstrate that Hill's elastic-plastic model is suitable for small-scale yielding in oriented HDPE while also highlighting its limitations in cases where strain hardening dominates.
Over 90% of the existing built environment in the UK consists of masonry structures including houses, schools, and heritage buildings, some dating back centuries. Although they have withstood the test of time, like the human body, their aging "bones and muscles" make them more vulnerable to "injuries," especially when exposed to new forces they were never designed to endure. One of the main risks facing the UK's built environment is subsidence, which is particularly severe in areas underlain by London Clay. The differential subsidence of low-rise buildings on cohesive, plastic soils is a well-known engineering challenge. Though the UK has developed significant expertise in mitigating subsidence, challenges remain, particularly with the growing uncertainty surrounding the extent of future hazards due to climate change. This work aims at studying a smart technology to use as pro-active adaptation methodology towards the subsidence problem induced by climate change on existing masonry buildings. The research will explore a smart device, namely Hybrid Tendons already proven successful in concrete, able to detect and repair cracks in masonry as they form. The Hybrid Tendonss will be exploited as an adaptation measure for existing structures to better prepare to the imminent subsidence risk deriving from climate change.
This study examines the combined effects of molecular modalities (unimodal, bimodal, trimodal) and biaxial stretching modes (sequential and simultaneous) on the yielding, stiffness, and necking behaviour of stretched high-density polyethylene (HDPE). Yield strength and stiffness were examined in relation to oriented material produced by drawing at linear strain rates 5.4 center dot 10(-3), 2.2 center dot 10(-2), and 8.6 center dot 10(-2) s(-1) under both stretching modes. Simultaneous stretching outperformed sequential stretching, with yield strength increasing with draw rate. Unimodal HDPE showed higher yield strength and stiffness than bimodal and trimodal grades, while trimodal HDPE had the lowest necking tendency from greater flexibility and uniformity. The highest necking tendency was observed in unimodal HDPE in strain localization analysis using the maximum strain/average strain ratio, while trimodal HDPE deformed more uniformly due to improved molecular weight distribution and strain hardening. Increasing the draw rate reduced strain localization, improving mechanical performance. Insights for optimising polyethylene materials in industry are provided by gel permeation chromatography (GPC), nuclear magnetic resonance (NMR) spectroscopy, and mechanical analyses, establishing the correlation between HDPE structure, processing, and properties.
This work presents the design of a smart activation system for the crack-closure technology of the Hybrid Tendons. Previous research has demonstrated the effectiveness of this technology in providing a self-repairing mechanism for concrete elements. The Hybrid Tendons are made combining a pre-stressed Kevlar inner core restrained by a Shape Memory Polymer sleeve. To trigger the crack-closing action, the Shape memory potential of the outer sleeve needs to be activated via heating. The work focuses on the design and testing of an electric activation system for the Hybrid Tendons using a system of heating wires. Kanthal wires are chosen for this application and integrated in the manufacturing process of the Hybrid Tendons: the wires are wrapped around each tendon and connected to a power supply. An experimental campaign is conducted to assess the system’s capability to activate the Hybrid Tendons and deliver the crack-closing action in concrete beams under constant load. Additionally a numerical model is also developed to offer a sound interpretation of the experimental results. The system is ultimately proven successful in activating the Hybrid Tendons embedded in the concrete, effectively delivering the crack-closing action and boosting the flexural response of the structural element.
We have performed shrinkage restraint force measurements on three shape memory polymers of polyethylene terephthalate (PET), polymethyl methacrylate (PMMA) and a blend of the two at a range of temperatures. Observations are made of the change in stress during temperature rise, hold and cooling. All materials show an increase in stress during rise and hold, but on cooling, the three materials behave differently; the PET shows a drop in stress, the PMMA a rise and the blend a much smaller rise. This behaviour correlates with the reversible thermal dimensional change below the shrinkage threshold temperature; the expansion coefficients are negative for PET, positive for PMMA and positive at a lower order of magnitude for the blend. We model the behaviour by supposing that the shrinkage forces are created by prestressed strains effective at long range within a matrix of shorter chains effective at short range. The total stress is the sum of the shrinkage stress and the thermal stress in the matrix. The drops in stress on cooling are modelled using an elastic analysis based on measured elastic moduli and thermal expansion coefficients. For the blend, downward jumps in temperature produce small transient increases in the total stress, leaving it effectively unchanged. This phenomenon and the results of the elastic model for the stress drops imply that the shrinkage stress from the long-range chain network is largely unaffected by the temperature change and so is not entropic.
Functional crosslinked hydrogels were prepared from 2-hydroxyethyl methacrylate (HEMA) and acrylic acid (AA). The acid monomer was incorporated both via copolymerization and chain extension of a branching, reversible addition-fragmentation chain-transfer agent incorporated into the crosslinked polymer gel. The hydrogels were intolerant to high levels of acidic copolymerization as the acrylic acid weakened the ethylene glycol dimethacrylate (EGDMA) crosslinked network. Hydrogels made from HEMA, EGDMA and a branching RAFT agent provide the network with loose-chain end functionality that can be retained for subsequent chain extension. Traditional methods of surface functionalization have the downside of potentially creating a high volume of homopolymerization in the solution. Branching RAFT comonomers act as versatile anchor sites by which additional polymerization chain extension reactions can be carried out. Acrylic acid grafted onto HEMA-EGDMA hydrogels showed higher mechanical strength than the equivalent statistical copolymer networks and was shown to have functionality as an electrostatic binder of cationic flocculants.
Shape memory polymer (SMP) products have been developed for application as crack closure devices in concrete. They have been made from PET in the form of both fibres and hollow tubes. Here, manufacturing methods using die-drawing and mandrel-drawing to induce shape memory are reported. The fibre-based devices are incorporated into concrete and, upon triggering, exert shrinkage restraint forces that close cracks in the concrete. The evolution of shrinkage restraint force in the fibres as manufactured was measured as a function of temperature, showing stresses in excess of 35 MPa. Tendons consisting of fibre bundles are incorporated into concreate beams subjected to controlled cracking. When activated, the tendons reduce the crack widths by 80%. The same fibres are used to produce another class of device known as knotted fibres, which have knotted ends that act as anchor points when they incorporated directly into concrete. Upon activation within the cracked concrete, these devices are shown to completely close cracks. The tubes are used to enclose and restrain prestressed Kevlar fibres. When the tubes are triggered, they shrink and release the prestress force in the Kevlar, which is transferred to the surrounding concrete in the form of a compressive force, thereby closing cracks. The Kevlar fibres also provide substantial reinforcement after activation. The devices are shown to be able to partially and fully close cracks that have been opened to 0.3 mm and achieve post-activation flexural strengths comparable to those of conventional reinforced and prestressed structural elements. Finally, a preliminary life cycle assessment study was used to assess the carbon footprint a nominal unit of concrete made with SMPs fibres compared to conventional concrete.
Sheet specimens of a PLLA-based polymer have been extended at a temperature near to the glass transition in both uniaxial and planar tension, with stress relaxation observed for some time after reaching the final strain. Both axial and transverse stresses were recorded in the planar experiments. In all cases during loading, yielding at small strain was followed by a drop in true stress and then strain hardening. This was followed by stress relaxation at constant strain, during which stress dropped to reach an effectively constant level. Stresses were modelled as steady state and transient components. Steady-state components were identified with the long-term stress in stress relaxation and associated with an elastic component of the model. Transient stresses were modelled using Eyring mechanisms. The greater part of the stress during strain hardening was associated with dissipative Eyring processes. The model was successful in predicting stresses in both uniaxial and planar extension over a limited range of strain rate.
The paper presents a new healing system that uses pre-tensioned hybrid tendons to close cracks in cementitious structural elements. The tendons comprise an inner core, formed from aramid fibre ropes, and an outer sleeve made from a shape memory PET. During the manufacturing process, the inner core of a tendon is put into tension and the outer sleeve into compression, such that the tendon is in equilibrium. A set of tendons are then cast in a cementitious structural element and heat activated once cracking occurs. This triggers the shrinkage potential of the PET sleeve, which in turn releases the stored strain energy in the inner core. The tensile force thereby released applies a compressive force to the cementitious element, in which the tendons are embedded, that acts to close any cracks that have formed perpendicular to the axis of the tendons. Details of the component materials used to form the tendon are given along with the tendon manufacturing process. A set of experiments are then reported that explore the performance of three different tendon configurations in prismatic mortar beams. The results from these experiments show that the tendons can completely close 0.3 mm cracks in the mortar beams and act as effective reinforcement both before and after activation. A nonlinear hinge-based numerical model is also described, which is shown to be able to reproduce the experimental behaviour with reasonable accuracy. The model is used to help interpret the results of the experiments and, in particular, to explore the effects of slip at the tendon anchorages and the amount of prestress force that remains after activation. It is shown that, with two of the tendon configurations tested, over 75% of the prestress potential of the tendon remains after crack closure.
Formation of cracks represents one of the major causes of concrete deterioration, which can lead to durability and safety issues. In this work, a novel crack closure system is developed, using polyethylene terephthalate (PET) polymer fibres embedded in a mortar mix. The PET polymer has shape memory properties and shrinks upon thermal activation, if free to do so, or otherwise exerts shrinkage restraint forces. A single knot was manufactured at each end of the PET fibres to provide mechanical anchorage into the mortar matrix. Mortar samples with embedded knotted fibres were pre-cracked and subsequently placed in an oven to thermally activate the polymers and induce the shrinkage mechanism into the fibres. Crack closure was measured in the range 45–100%, depending on the geometry, dimension and distribution of the fibres, and the size of the initial crack.
This is a study of the modelling and prediction of strain recovery in a polylactide. Strain recovery near the glass transition temperature is the underlying mechanism for the shape memory in an amorphous polymer. The investigation is aimed at modelling such shape memory behaviour. A PLA-based copolymer is subjected to stress-strain, stress relaxation and strain recovery experiments at large strain at 60 °C just below its glass transition temperature. The material is 13% crystalline. Using published data on the mechanical properties of the crystals, finite element modelling was used to determine the effect of the crystal phase on the overall mechanical behaviour of the material, which was found to be significant. The finite element models were also used to relate the stress-strain results to the yield stress of the amorphous phase. This yield stress was found to possess strain rate dependence consistent with an Eyring process. Stress relaxation experiments were also interpreted in terms of the Eyring process, and a two-process Eyring-based model was defined that was capable of modelling strain recovery behaviour. This was essentially a model of the amorphous phase. It was shown to be capable of useful predictions of strain recovery.
In polymer melt processing, the heat transfer coefficient (HTC) determines the heat flux across the interface of the polymer melt and the mould wall. The HTC is a dominant parameter in cooling simulations especially for microinjection moulding, where the high surface to volume ratio of the part results in very rapid cooling. Moreover, the cooling rate can have a significant influence on internal structure, morphology and resulting physical properties. HTC values are therefore important and yet are not well quantified. To measure HTC in micromoulding, we have developed an experimental setup consisting of a special mould, and an ultra-high speed thermal camera in combination with a range of windows. The windows were laser machined on their inside surfaces to produce a range of surface topographies. Cooling curves were obtained for two materials at different processing conditions, the processing variables explored being melt and mould temperature, injection speed, packing pressure and surface topography. The finite element package Moldflow was used to simulate the experiments and to find the HTC values that best fitted the cooling curves, so that HTC is known as a function of the process variables explored. These results are presented and statistically analysed. An increase in HTC from the standard value of 2500 W/m(2) C to values in the region 7700 W/m(2) C was required to accurately model the observations. (C) 2017 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).
Polyetheretherketone (or PEEK) is a thermoplastic polymer known for its high plasticity and toughness and has been widely employed as a material for a variety of load-bearing medical devices ranging from trauma implants to interspinal spacers and femoral stems. While being inherently chemically inert and therefore biocompatible and having very short lived post-radiation free radicals, PEEK presents different mechanical properties depending on its degree of crystallinity. It can be processed via extrusion, injection or compression moulding. However, these techniques do not allow high precision control over the fine morphological structure that strongly influences mechanical properties. Microinjection moulding, in contrast, makes it possible to produce fine details of medical implants with high precision and accuracy. Another advantage of this method is the controlled production of the material with heterogeneous structure due to variations in crystallinity. Having stiffness in the middle of the sample different from that at the edges enables a structure that mimics the bone/cartilage parts of an implant. This paper reports on the manufacturing of PEEK components by microinjection moulding, and their characterisation by physico-chemical (XRD, SAXS, TEM, FTIR, POM) and mechanical (tensile testing) means, in order to assess the suitability of use for biomedical application, such as spinal implants. We discuss the influence of such parameters as mould temperatures, injection speeds and hold pressures on the crystallinity and mechanical properties of the material.
The presence of cracks has a negative impact on the durability of concrete by providing paths for corrosive materials to the embedded steel reinforcement. Cracks in concrete can be closed using shape memory polymers (SMP) which produce a compressive stress across the crack faces. This stress has been previously found to enhance the load recovery associated with autogenous self-healing. This paper details the experiments undertaken to incorporate SMP tendons containing polyethylene terephthalate (PET) filaments into reinforced and unreinforced 500 × 100 × 100 mm structural concrete beam samples. These tendons are activated via an electrical supply using a nickel-chrome resistance wire heating system. The set-up, methodology and results of restrained shrinkage stress and crack closure experiments are explained. Crack closure of up to 85% in unreinforced beams and 26%–39% in reinforced beams is measured using crack-mouth opening displacement, microscope and digital image correlation equipment. Conclusions are made as to the effectiveness of the system and its potential for application within industry.
Polypropylene has been oriented by solid-phase deformation processing to draw ratios up to ∼16, increasing tensile stiffness along the draw direction by factors up to 12. Nanoindentation of these materials showed that moduli obtained for indenter tip motion along the drawing direction (3) into to 1–2 plane (axial indentation) were up to 60% higher than for indenter tip motion along the 2 direction into the 1–3 plane (transverse indentation). In static tests, tensile and compressive determinations of elastic modulus gave results differing by factors up to ∼5 for strain along the draw direction. A material model incorporating both orthotropic elasticity and tension/compression asymmetry was developed for use with Finite Element simulations. Elastic constants for the oriented polypropylene were obtained by combining static testing and published ultrasonic data, and used as input for nanoindentation simulations that were quantitatively successful. The significance of the tension/compression asymmetry was demonstrated by comparing these predictions with those obtained using tensile data only, which gave predictions of indentation modulus higher by up to 70%.
An established statistical mechanical theory of amorphous polymer deformation has been incorporated as a plastic mechanism into a constitutive model and applied to a range of polymer mechanical deformations. The temperature and rate dependence of the tensile yield of PVC, as reported in early studies, has been modeled to high levels of accuracy. Tensile experiments on PET reported here are analyzed similarly and good accuracy is also achieved. The frequently observed increase in the gradient of the plot of yield stress against logarithm of strain rate is an inherent feature of the constitutive model. The form of temperature dependence of the yield that is predicted by the model is found to give an accurate representation. The constitutive model is developed in two-dimensional form and implemented as a user-defined subroutine in the finite element package ABAQUS. This analysis is applied to the tensile experiments on PET, in some of which strain is localized in the form of shear bands and necks. These deformations are modeled with partial success, though adiabatic heating of the instability causes inaccuracies for this isothermal implementation of the model. The plastic mechanism has advantages over the Eyring process, is equally tractable, and presents no particular difficulties in implementation with finite elements.
The shrinkage force exerted by restrained shape memory polymers (SMPs) can potentially be used to close cracks in structural concrete. This paper describes the physical processing and experimental work undertaken to develop high shrinkage die-drawn polyethylene terephthalate (PET) SMP tendons for use within a crack closure system. The extrusion and die-drawing procedure used to manufacture a series of PET tendon samples is described. The results from a set of restrained shrinkage tests, undertaken at differing activation temperatures, are also presented along with the mechanical properties of the most promising samples. The stress developed within the tendons is found to be related to the activation temperature, the cross-sectional area and to the draw rate used during manufacture. Comparisons with commercially-available PET strip samples used in previous research are made, demonstrating an increase in restrained shrinkage stress by a factor of two for manufactured PET filament samples.
Ophthalmologists rely on a device known as the Goldmann applanation tonometer to make intraocular pressure (IOP) measurements. It measures the force required to press a flat disc against the cornea to produce a flattened circular region of known area. The IOP is deduced from this force using the Imbert-Fick principle. However, there is scant analytical justification for this analysis. We present a mathematical model of tonometry to investigate the relationship between the pressure derived by tonometry and the IOP. An elementary equilibrium analysis suggests that there is no physical basis for traditional tonometric analysis. Tonometry is modelled using a hollow spherical shell of solid material enclosing an elastic liquid core, with the shell in tension and the core under pressure. The shell is pressed against a rigid flat plane. The solution is found using finite element analysis. The shell material is anisotropic. Values for its elastic constants are obtained from literature except where data are unavailable, when reasonable limits are explored. The results show that the force measured by the Goldmann tonometer depends on the elastic constant values. The relationship between the IOP and the tonometer readings is complex, showing potentially high levels of inaccuracy that depend on IOP.
In constitutive models of polymers, there has been a long history of the use of strain-rate dependent viscous processes, such as the Eyring and Argon models. These are combined with elastic elements to generate viscoplastic models that exhibit typical phenomena such as rate dependent yield, creep and stress relaxation. The Eyring process is one of the most frequently used such mechanisms. It has two significant drawbacks: it implies a temperature dependence of mechanical behaviour that is in an opposite sense to that observed; and it predicts a strain rate dependence of yield stress that is less complex than that observed, leading to the requirement for two or more Eyring processes. In recent years, new ideas for amorphous polymers have been developed that lead to an alternative plastic mechanism that addresses these concerns. In this paper a constitutive model that incorporates this mechanism is developed, and its effectiveness in modelling macroscopic mechanical behaviour of polymers is explored with respect to published data.