The purpose of this study was to examine the utilization of 0-45 mu m aluminum hydrate fraction (gibbsite) manufactured by Alum SA Tulcea, as a precursor in the hydrothermal synthesis process of nanosize boehmite from gibbsite suspensions. Furthermore, the use of the produced material as adsorbent of lanthanum (III) ions was investigated using aqueous solutions. Thermogravimetric analysis (TG), Fourier Transform InfraRed Spectroscopy (FT-IR), Wide-Angle X-Ray Scattering (WAXS), and atomic force microscopy (AFM) were used to demonstrate the preparation of the required material. Additionally, the material point of zero charge (pHpzc) and material specific surface (using BET approach) were evaluated. By conducting adsorption studies, the specific parameters for the lanthanum adsorption process were evaluated. The effects of pH, the ratio of adsorbent material to La(III) quantity from aqueous solution, contact time, and La(III) initial concentration were also assessed. Based on the obtained experimental data, it was proved that the maximum adsorption capacity of 97.7 mg/g was obtained for a solid:liquid ratio = 0.1 g:25 mL, pH between 3 and 6, temperature of 298 K, and contact time of 90 min. The studied adsorption process is most effectively described by the Sips model, suggesting an intricate interaction among the adsorbent material and La (III) ions. The prepared adsorbent exhibited a good desorption capacity (higher than 93%) when 20% HCl was used for desorption.
In an actual economic context, the demand for scandium has grown due to its applications in top technologies. However, further development of new technologies will lead to an increase in the market for Sc related to such technologies. The present study aims to improve and upgrade existing technology in terms of efficient scandium recovery, proposing a new material with selective adsorptive properties for scandium recovery. To highlight the impregnation of Amberlite XAD7HP resin with tri-n-octylphosphine oxide extractant by the solvent-impregnated resin method, the obtained adsorbent material was characterized by physico-chemical techniques. Further, the specific surface of the adsorbent and the zero-point charge of the adsorbent surface have been determined. Different parameters, such as initial concentration, adsorbent amount, contact time, or temperature, have been studied. The initial pH effect was investigated when a maximum adsorption capacity of 31.84 mg g−1 was obtained at pH > 3, using 0.1 g of adsorbent and a contact time of 90 min and 298 K. An attempt was made to discuss and provide a clear representation of the studied adsorption process, proposing a specific mechanism for Sc(III) recovery from aqueous solutions through kinetic, thermodynamic, and equilibrium studies. Adsorption/desorption studies reveal that the prepared adsorbent material can be reused five times.
This paper presents the application of sodium aluminate, directly or after small adjustments in concentration and purity, in some other valuable intermediary products. Sodium aluminate is an intermediary product in Bayer technology applied by Alum SA Tulcea production of alumina and alumina products. Mainly, sodium aluminate is a carrier of aluminum hydroxide between important manufacturing stages in the Bayer process, bauxite processing, and aluminum hydroxide crystallization. After a short investigation of the uses of sodium aluminate, it was decided to choose and study the possibility of converting this secondary product into ecological material for the treatment of natural or industrial wastewater. Actually, on the market, products similar to sodium aluminate from Alum SA Tulcea provide treated waters with high purity and reasonable quality, excellent coagulation rates, rapid flotation, and sedimentation, and in addition, significant side effects, such as excellent removal of phosphorus and silica from treated water. Treatments do not require lime or hydroxide to control alkalinity, and chemical sludge remains at a minimum volume and mass. The test performed with sodium aluminate from Alum SA Tulcea was comparable with other tests with Al2(SO4)3 and FeCl3. The maximum removal yields of global organic load expressed by chemical oxygen demand (COD) and biochemical oxygen demand (BOD5), chromium (Cr VI), and total suspended solids (TSS) were: 83%COD, 71% BOD5, 99.7% Cr VI and 93% TSS.
The terms mechano-chemistry and mechanical activation of solid materials were introduced in chemical literature by Ostwald at the beginning of the XX century. Both terms cover a whole range of interconnected phenomena taking place during the mechanical action on solids or their separate parts participating in chemical reactions, phase transitions, mixing and creating composite materials, alloying and crystal growth in the solid state, deformation and changing physical and thermal properties, all of them at low temperature. The common effects of the mechanical activation on solid material are fracturing and reduction of particle sizes, generation of new reactive surfaces, diffusion of atoms of the reactant phase through the product phase, and quite significantly, accumulating energy in crystalline or amorphous structure (enough twists in atomic and molecular networks, tensions in atomic bond and active sites to trigger the nucleation of new phases). Mechanical activation is very used to produce all clean alumina mineralogical phases with uniform particle size dimensions from nano to macro size. Also, mechanical activation may extend the specific surface of some minerals, enhancing the yields in the solid-liquid extraction process. With adequate precursors, all phase transitions from amorphous to alfa α-Al2O3 can be carried out on the same route as in thermally activated alumina, but some other routes, impossible by thermal activation, might be followed. The difference between the two activation ways is that mechanical activation is made at room temperature.
In this paper the possibility of obtaining porous ceramics by using of two commercial sorts of aluminum hydroxide with different fineness (from Vimetco Alum SA Tulcea Romania) was investigated. Proposed method for obtaining a such ceramics is based on a very low-pressing (30kN) of powder mixtures, followed by a thermal treatment at 1550 degrees C. The effect of aluminum hydroxide finesses on the apparent porosity and density, compressive strength and thermal expansion coefficient of the ceramics obtained was investigated. Also, the mineralogical and microstructural characteristics were evaluated by XRD and SEM analyses. The results showed that both samples of aluminum hydroxide led to improve of porosity, density and mechanical strengths properties compared to standard ceramics prepared with calcined alumina. The use of the coarser powder (below 45 mu m) in the proportion of 25% leads to the obtaining of ceramics with physical-mechanical characteristics close to those of ceramics made with finer powder (less than 10 mu m) in a proportion of 25-50%, with beneficial effect on production costs. The properties of porous ceramics had suggested that they may be used in filtering applications.
The subject of this paper was the study of antimicrobial capacity of silver loaded on the low temperature activated alumina products and evaluation of these products as decontaminants in the water and waste waters decontamination treatments. The low temperature activated alumina products have been characterized as valuable adsorbents in previous papers. So, by reason the next step to investigate these silver loaded products and finding their performaces as antimicrobial agents was an alluring prospect. For this purpose, a common bacterian inoculus was choosen for experiments, and a penmisive method to measure the rate of inhibition was adopted. Experimental data have shown the dependence of the inhibition rate on the following parameters concerning the adsorbent properties: the thermal treatments, particle size dimension of adsorbent (low temperature activated alumina products), concentration of siver adsorbed on particle surface and density of bioreactive centers, representing the number of particles on unit volume of the liquid containing the bacterial cells. Also, the experiments lay out that the aluminum hydroxide calcined at 300 and 400ºC exibits the largest silver adsorbed concentration and the highest inhibition rate (close to 100 %). Little dependence of inhibition rate on pH, in the interval 5.0 � 8.0, was observed. For application of depolluting agent in diferent technological processes, it is necesary to measure the minimum inhibitory concentration in therms of g of silver loaded on the low temperature activated alumina /L.
Aluminum hydroxide is a key product for the industrial production of alumiana and aluminium, ceramics insulator and refractories, desiccants, absorbents, flame retardants, filers for plastics and rubbers, catalysts, and various construction materials. The production of these arrays of useful material products is grounded on the multiple thermal decomposition pathways of Al(OH)3, which involve major crystallographic dislocations and many microstructure reconfigurations on variable lines of phase transitions, from the raw material up to large varieties of precursors and commercial grade products. A wide range of literature on this subject is available, and recent reviews cover suitable information about preparation and characterization of different activated alumina products with specific properties and applications. In our previous papers, there was studied the mechanisms of aluminum hydroxide phase transitions, during low temperature calcination, namely, at 260ºC, 300ºC, 400ºC and 600 ºC, under chosen particularly conditions, for promoting the nucleation of the amorphous phases. Collected data suggest that raw aluminum hydroxide; dried, milled and classified is a precursor for the new low temperature activated alumina transition phases, carrying distinctive characteristics and properties, due to products enrichment in amorphous phases. Accordingly, as effects of the main driving factors (temperature and rate of heating, and initial particle size dimension) on the aluminum hydroxide as new precursor, notable changes were observed in products mineral composition, morphology and specific surface area, pore size, pore distribution, and the particle size distribution. Beside, some other secondary effects have to be apprehended. For example, the main phase transition process dinamic factors control over some physical and technical properties of the new products, like: absolute density, brightness, oil absorption capacity and water absorption capacity. The purpose of this work was to continue the characterization of low temperature activation alumina products, and also, to measure the adsorption capacity and to reveal adsorption kinetics mechanisms. Thus, the first step of survey was silver adsorption maximum capacity measurements for all sample prepared by heating the precursor alumina hydroxide, milled and classified as 5 different dimension size fractions to 260, 300, 400 and 600ºC. Hereinafter, four samples, carefully selected as representative for the entire lot of samples, were used for the study of kinetics mechanism and data fitting to the adequate kinetic equations. Confident data validate the pseudo second order kinetic model for the entire activation process, independently of samples heating temperature and particles dimension.
This paper is reporting the data of a preliminary study on heavy metals distribution in the fluid and solid phases involved in dry and classified aluminium hydroxide production through Bayer process. For heavy metals released in the fluid phases, the main source of contamination is the bauxite through its mineralogical phases soluble or insoluble in alkaline solution. It was shown that predominant way to transfer contaminating elements in aluminium hydroxide particles is the occlusion of very fine particles coming from mineralogical phases of bauxite residue. New born mineralogical phases from bauxite residue, like poor crystallized sodalite and cancrinite, are the most active occlusion contaminants
In this paper, we studied the scandium adsorption from aqueous solutions on the surface of low-temperature-activated alumina products (GDAH). The GDAH samples are industrially manufactured, coming from the Bayer production cycle of the Sierra Leone bauxite as aluminium hydroxide, and further, by drying, milling, classifying and thermally treating up to dehydroxilated alumina products at low temperature. All experiments related to hydroxide aluminium activation were conducted at temperature values of 260, 300 and 400 °C on samples having the following particle sizes: <10 µm, 20 µm, <45 µm and <150 µm, respectively. The low-temperature-activated alumina products were characterised, and the results were published in our previous papers. In this paper, we studied the scandium adsorption process on the above materials and related thermodynamic and kinetic studies.
The paper presents a kinetic study based on Avrami semiempirical model for the thermal decomposition of the aluminum hydroxide in the range 100-400 degrees C. From experimental evidence concerning TG and DSC measurements, different pathways for the solid phase transformations of the gibbsite during heating were assumed for samples with specific particle size ranges. The modelling results stand for the existence of two distinct mechanisms that overlap. The formation of intermediate metastable phases is more likely to take place in samples with large particle sizes, while small particles undergo a rapid and straightforward transformation.
Aluminum hydroxide is an essential material for the industrial production of ceramics (especially insulators and refractories), desiccants, absorbents, flame retardants, filers for plastics and rubbers, catalysts, and various construction materials. The calcination process of Al(OH)3 first induces dehydration and, finally, results in α-Al2O3 formation. Nevertheless, this process contains various intermediary steps and has been proven to be complicated due to the development of numerous transitional alumina. Each step of the investigation is vital for the entire process because the final properties of materials based on aluminum trihydroxide are determined by their phase composition, morphology, porosity, etc. In this paper, five dried, milled, and size-classified aluminum hydroxide specimens were thermally treated at 260, 300, and 400 °C; then, they were studied in order to identify the effects of temperature on their properties, such as particle morphology, specific surface area, pore size, and pore distribution. The major oxide compounds identified in all samples were characteristic of bauxite—namely, Al2O3 * 3H2O, SiO2, Fe2O3, Na2O, and CaO. Particles with smaller sizes (<10 µm = 76.28%) presented the highest humidity content (~5 wt.%), while all samples registered a mass loss of ~25 wt.% on ignition at 400 °C. The identified particles had the shapes of hexagonal or quasi-hexagonal platelets and resulted in large spherulitic concretions. The obtained results suggest that ceramic powders calcined at 400 °C should be used for applications as adsorbents or catalysts due to their high specific area of about 200–240 m2/g and their small pore width (3–3.5 nm).
This work presents the BRAINE Project approaches and solutions to enable AI-empowered industrial applications to efficiently and securely operate at the network edge. First, two use cases are presented to highlight the motivations for secure edge computing in industrial plants, including low-latency applications and the need to locally handle production data in a secure way. Then, AI-based proactive and reactive approaches are discussed to provide comprehensive cyber security at the industrial edge. Finally, two specific hardware accelerated implementations for cyber security are presented. The first implementation focuses on data encryption at network interface cards, the second implementation provides deep packet inspection for reconnaissance detection in switching elements. Results that hardware accelerated solutions enable the effective deployment of security solutions guaranteeing wire-speed operations while freeing CPU resources for industrial applications.
In this paper, the thermal decomposition of crystalline Al(OH)3 was studied over the temperature range of 260–400 °C for particles with a size between 10 and 150 µm. The weight losses and thermal effects occurring in each of the dehydration process were assessed using thermogravimetry (TG) and differential scanning calorimetry (DSC) thermal analysis. X-ray diffraction (XRD) patterns, refined by the Rietveld method, were used for mineral phase identification, phase composition analysis, and crystallinity degree determination. Moreover, the particle size distributions and their corresponding D10, D50, and D90 numeric values were determined with a laser analyzer. We observed a strong relationship between the calcination temperature, the initial gibbsite grade particle size, and the crystallinity of the resulting powders. Hence, for all endothermic effects identified by DSC, the associated temperature values significantly decreased insofar as the particle dimensions decreased. When the gibbsite was calcined at a low temperature, we identified small amounts of boehmite phase along with amorphous new phases and unconverted gibbsite, while the powders calcined at 400 °C gradually yielded a mixture of boehmite and crystalized γ-Al2O3. The crystallinity % of all phase transition products declined with the increase in particle size or temperature for all the samples.
This paper is reporting the data concerning impurities occlusion in the dried, milled and classified aluminum hydroxide, the sources of contamination and the ways to control the purity of classified aluminum hydroxide as raw material for special aluminas. Mainly, all the micronic size particles, floating in the super-saturated Bayer liquors, are potential sources of occluded impurities in the aluminum hydroxide particles. There are several mechanisms for embedding the impurities in crystalline substances. Of these, most probable ones in the Bayer alumina process are: a) occlusion of the spent liquor drops containing impurities inside the polycrystalline aluminum hydroxide congregates; b) hetero-nucleation of aluminum hydroxide on the surface of particles or colloids containing one or more impurities (the foreign particles are seized inside a crystals or inside of a crystalline multi-particulate association); c) incorporation of available ions or molecule reactive fragments in the poor crystalline structures of aluminum hydroxide after nucleation, during different growth stages of all already aggregated particles, under certain super-saturations. d) building up bridges between the scanty aggregated particles or filling the inside hollows of these aggregates with new quickly crystallized material, including the particulate impurities, mainly, during large fluctuations of the super-saturation. Using scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy EDS (Apollo SSD detector, EDAX), the contributions of each of these mechanisms can be investigated simply and assumed from the collected data. It was shown that well crystallized phases originating directly from bauxite (like the aluminum substituted goethite and substituted hematite, rutile or quartz), as well as the well as the crystallized new born phases during specific Bayer reactions (like cancrinite, are not promoting directly the impurities occlusion. Poor crystalline phases (like sodalite and katoite or other secondary phases and their micronic size fragments are really sustaining impurities occlusion through all the acknowledged mechanisms.
Palladium is a precious metal which has a very large utilization in different industrial fields, such as catalysts in different industries, in electronics, dental alloys and into different environmental applications. Recovering and reusing palladium are healthy for the environment and productive for the industry. In this paper it is presented an easy technology used for palladium recovery, by adsorption on dry hydrated alumina (HA, aluminum hydroxide) produced by Alum SA Tulcea, Romania. First, HA was characterized by chemical and mineralogical analysis, and also by scanning electron microscopy. After that, there were determined its adsorptive properties by kinetic, thermodynamic and equilibrium studies. Also, there was proposed the kinetic mechanism for palladium adsorption on HA. In order to perform these studies, the following issues were carefully monitored: the effect of pH, of contact time, of solid/liquid ratio and of temperature on the material (HA) adsorption capacity.
The purity, structural surface, particle dimensions, particle size distribution, and the associated reactivity of chemical and surface properties are the most important and most required properties of alumina hydrate special brands. The purpose of this paper concerns the common metallic impurities accumulation on the surface of alumina hydrate particles, during the sodium aluminates decomposition in liquid phase, during the entire aluminum hydroxide crystallization stage in the Bayer technology.
This paper is an overview reporting on a five stages research program concerning the use of bauxite residue as amendment for rehabilitation the acidic soils.The first two experimental works on this subject deal with: a) Preliminary experiments with particularly selected soil compositions and selected plants from both spontaneous flora and high intensive culture plants, 2012-2014; b) Acid Soils Remediation, Glass house experiment on maize plants growth, 2016-2017; These studies showed that the successful acidic soils remediation required some complementary adjuvant for significant changes in soil agrochemical properties, and for raising the soil fertility up to a reasonable level.In the second and the third stage -Open field experiment on maize plants 2018-2019 -three property control adjuvant were used for this purpose: the bauxite residue for pH control, the organic compost as source of organic carbon and better control of the soil properties, and the NPK mineral fertilizers as source of main macronutrients.All these kind of formulations promoted in acidic soils normal vegetative plant growth and significantly rises in maize crop production and quality.The in both glass house and open field experiments on maize plants, the particular targets were: a) analysis and validation the good results of the glass house stage experiments; b) Better understanding of the BR rehabilitation effect on soil properties and composition after first year in a three years rehabilitation program; c) Accumulating credible data about crop outputs and grains quality in the remediated acidic soils.Also, these studies results sustain and bolster the expectations for the next two stages of the research program: a) Open field experiment on wheat plants; Final report 2019 and b) Open field experiment on sun flower plants; Final report 2020.
The crystalline and amorphous phases, excepting the gibbsite, from the samples collected at temperatures 120-160 degrees C have a low crystalline degree or at least are intensely eroded (being phases transported as small particles by the heating gases of the moist hydrate). As a result, quantitative determination of these phases in the samples collected at temperatures 120-160 degrees C proved to be a difficult problem, even if the measuring instrument is an advanced one and the Rietveld finishing program has been applied. The paper describes a method of identifying and characterizing these phases and provides information about this grade of alumina hydroxide availability and marketability.
This paper is presenting the investigations concerning a new approach in acid soil remediation by deep reshaping the land surface layer, in order to change its agrochemical composition and properties. Three property control adjuvant were used for this purpose: the bauxite residue for pH control, the organic compost as source of organic carbon and better control of the soil properties, and the NPK mineral fertilizers as source of main macronutrients. Doses of 15, 30 and 75 t bauxite residue/ha associated with 40 t/ha organic compost and 120 Kg N/ha + 60 Kg P2O5/ha + 40 Kg/ha K2O mineral fertilizers have generated reshaped acid soils with agrochemical properties close to average fertile soils. These new soils have promoted intensive vegetative growth in maize plants (waist, green mass and dried mass), as well as the high productions in cobs and grains. Harvested green mass, and cobs and grains contain macronutrients, micronutrients and heavy metals at normal concentration, usually found in maize.