During the startup and shutdown processes of a reversible-pump turbine (RPT) working in pump mode, abnormal sounds and vibrations usually occur in the distributor when the guide vanes (GVs) are at a slight opening (max opening of about 6%). The objective of this paper is to apply a three-dimensional numerical CFD method to study the unsteady flow behavior in the guide vane region of a pump turbine operating in pump mode. The dynamic meshing technique is introduced to simulate the startup and shutdown processes, and it is shown to be critical in accurately capturing the details of the flow pattern variations. In addition, the RNG k-epsilon two-equation turbulence model is applied and the governing equations are discretized with the finite volume method. Moreover, the boundary conditions are set through the calculation of the transient process of the power station. The results show that the main flow between the GVs is deflected during the startup and shutdown processes. In the shutdown process, the deflection occurs when the guide vane opening (GVO) is between 1.99 and 5.32 degrees, on average. In the startup process, the deflection occurs when the GVO is between 2.83 and 4.11 degrees, on average. In these processes, the velocity field and pressure field change dramatically. Simultaneously, the hydraulic torque (HT) on the GVs has a sharp change. The abrupt change in the HT leads to vibrations and abnormal sounds.
Tidal energy is one of the renewable energy resources in the ocean. The tide-power station can supply more continuous electricity if it produces electricity in rising tide and receding tide, which is conductive to the stable operation of power grids. So it is important that the tubular turbine can operate in both directions with higher efficiency in tide-power stations. A full three-dimensional coupled design model for tubular runner blades and guide vanes is established to take full account of the mutual influence of flow between the distributor and runner. Since the simultaneous governing equations are solved in the flow domain including both blades, the coupled performance matches further. The weighted design method for reversible runner blade is presented based on the bidirectional flow information. The designed blade is fit to operate in both directions, which combined characteristics of the two blades working nicely in the positive and negative direction respectively. The reasonable control on the comprehensive performance of reversible blades is realized by selecting the weighted coefficient flexibly.
The unit of a Pumped Storage Power Station experienced abnormal noise and vibration in the guide vanes at the slight opening when the pump turbine was in the process of startup in the pumping mode. Based on this phenomena, the three dimensional model of the pump turbine was established, RNG k-epsilon two equations turbulence model was selected for the flow numerical simulation in the pump turbine because this model can simulate both the flow separation and vortex dynamics, and it is more accurate in the near wall areas. The governing equations were discretized with the finite volume method. The computation was carried out with three steps, 1.steady calculation, 2.unsteady calculation with constant guide vane opening, 3.unsteady calculations with the increase of the opening of guide vanes, by using the results of the last step as the initial condition. According to the three dimensional simulation results, the main flow between the guide vanes was deflected from attaching to the one vane to the other vane with the opening of the guide vanes. The calculation of complete 3D flow indicated that the deflections of the flows between the different adjacent guide vanes were basically the same, however, the deflections starting times had a few differences. The variation of the torque on the guide vane was also investigated, and the results shown the abrupt changes occurred during the deflection process of the main flow. When the torque produced by the servomotor cannot adapt quickly enough to the abrupt changes, the vibration and loud scrape noise might occur.