Iodide redox reactions in molten NaI/AlCl 3 are shown to generate surface-blocking films, which may limit the useful cycling rates and energy densities of molten sodium batteries below 150 °C. An experimental investigation of electrode interfacial stability at 110 °C reveals the source of the reaction rate limitations. Electrochemical experiments in a 3-electrode configuration confirm an increase of resistance on the electrode surface after oxidation or reduction current is passed. Using chronopotentiometry, chronoamperometry, cyclic voltammetry, and electrochemical impedance spectroscopy, the film formation is shown to depend on the electrode material (W, Mo, Ta, or glassy carbon), as well as the Lewis acidity and molar ratio of I − /I 3 − in the molten salt electrolytes. These factors impact the amount of charge that can be passed at a given current density prior to developing excessive overpotential due to film formation that blocks the electrode surface. The results presented here guide the design and use of iodide-based molten salt electrolytes and electrode materials for grid scale battery applications.

and full cell testing show that the catholyte salt can support practical current densities in a low-temperature system. Collectively, these studies describe the critical catholyte properties that may lead to the realization of a new class of low-temperature molten Na batteries.

The oxidation of iodide in NaI-AlBr3, NaI-AlCl3, and NaI-GaCl3 molten salts was analyzed using simulation software to extract relevant kinetic parameters. The experimental oxidation potentials were ordered AlCl3 < AlBr3 < GaCl3, with higher oxidation potentials correlating with softer Lewis acidity of the metal halide. An iodide oxidation and metal halide speciation model was developed and simulated to fit the electrochemical response, enabling determination of electrochemical charge transfer parameters and chemical equilibrium constants. NaI-AlBr3 displayed the fastest electron transfer rates yet showed the lowest current densities. All salts revealed smaller than expected current densities, explained by equilibrium between various species, where some are not electrochemically active at the studied potentials. These equilibrium reactions are due to the various metal halide species, controlling the reactant concentration of iodide and the resultant current. We hypothesize the electrochemically active iodide species, present as a metal halide monomer (MX3I−), is decreased dramatically from the expected concentration, sequestered as a more stable metal halide dimer species (M2X6I−) with a higher oxidation potential. Traditional Tafel analysis of the experimental data supports the validity of the simulations. These results increase understanding of iodide oxidation in low-temperature Lewis acidic molten salts and inform task-specific molten salt design.

Despite its promise as a safe, reliable system for grid-scale electrical energy storage, traditional molten sodium (Na) battery deployment remains limited by cost-inflating high-temperature operation. Here, we describe a high-performance sodium iodide-gallium chloride (Nal-GaCl3) molten salt catholyte that enables a dramatic reduction in molten Na battery operating temperature from near 300 degrees C to 110 degrees C. We demonstrate stable, high-performance electrochemical cycling in a high-voltage (3.65 V) Na-Nal battery for >8 months at 110 degrees C. Supporting this demonstration, characterization of the catholyte physical and electrochemical properties identifies critical composition, voltage, and state of charge boundaries associated with this enabling inorganic molten salt electrolyte. Symmetric and full cell testing show that the catholyte salt can support practical current densities in a low-temperature system. Collectively, these studies describe the critical catholyte properties that may lead to the realization of a new class of low-temperature molten Na batteries.

Low-cost, long-duration energy storage is a vital resource needed for a robust electric grid powered by renewables. Low-temperature (<130 °C) molten sodium batteries (MNaBs) with NaI-metal halide molten salt catholytes have been developed to meet this need. This battery chemistry avoids the safety concerns caused by metal dendrites and flammable organic solvents found in Li-metal or Li-ion batteries. It also offers higher voltages and drastically reduces the expensive high temperature material requirements compared to other MNaBs, such as sodium-nickel chloride (ZEBRA) batteries, which operate near 300 °C. Among the key challenges to wide-spread utilization of these emerging molten Na batteries for large-scale, long-duration applications is catholyte stability and performance at high current densities while cycling at temperatures just above the melting point of Na (98 °C). To optimize the catholyte, we have examined a variety of electroactive molten salt chemistries, including mixtures of NaI with AlCl3, AlBr3, and GaCl3. To better understand the catholyte properties during cycling, we have performed electrochemical kinetics studies and mathematical modeling of the iodide-triiodide speciation. Results reveal a dependence between catholyte speciation and usable capacity and current densities for the given catholyte compositions. Additional experiments, including cyclic voltammetry and chronoamperometry, probe the interactions between the cathode current collector and the molten salts, revealing potential impacts on electrochemical kinetics and stability during cycling. Insights from these fundamental studies serve as the foundation for the informed design of high-performance cathodes in new scalable molten sodium batteries. Sandia National Laboratories is a multi-mission laboratory managed and operated by National Technology and Engineering Solutions of Sandia, LLC., a wholly owned subsidiary of Honeywell International, Inc., for the U.S. Department of Energy’s National Nuclear Security Administration under contract DE-NA0003525.

NaI-AlBr3 is a very appealing low melting temperature (<100 °C), salt system for use as an electrochemically-active electrolyte. This system was investigated for its electrochemical and physical properties with focus to energy storage considerations. A simple phase diagram was generated; at >100 °C, lower NaI concentrations had two partially miscible liquid phases, while higher NaI concentrations had solid particles. Considering the fully molten regime, electrical conductivities were evaluated over 5–25 mol% NaI and 110 °C–140 °C. Conductivities of 6.8–38.9 mS cm−1 were observed, increasing with temperature and NaI concentration. Effective diffusion coefficients of the I−/I3 − redox species were found to decrease with both increasing NaI concentration and increasing applied potential. Regardless, oxidation current density at 3.6 V vs Na/Na+ was observed to increase with increasing NaI concentration over 5–25 mol%. Finally, the critical interface between the molten salt electrolyte and electrode materials was found to significantly affect reaction kinetics. When carbon was used instead of tungsten, an adsorbed species, most likely I2, blocked surface sites and significantly decreased current densities at high potentials. This study shows the NaI-AlBr3 system offers an attractive, low-temperature molten salt electrolyte that could be useful to many applied systems, though composition and electrode material must be considered.

− redox species were found to decrease with both increasing NaI concentration and increasing applied potential. Regardless, oxidation current density at 3.6 V vs Na/Na + was observed to increase with increasing NaI concentration over 5–25 mol%. Finally, the critical interface between the molten salt electrolyte and electrode materials was found to significantly affect reaction kinetics. When carbon was used instead of tungsten, an adsorbed species, most likely I 2 , blocked surface sites and significantly decreased current densities at high potentials. This study shows the NaI-AlBr 3 system offers an attractive, low-temperature molten salt electrolyte that could be useful to many applied systems, though composition and electrode material must be considered.