The objective of this paper is to examine the energy efficiency and economic feasibility of different coating technologies used to improve the thermal insulation of external walls in buildings. The comparison is made between traditional coat insulation and ventilated façade, evaluating their impact on energy consumption to maintain a constant indoor temperature throughout the year by means of a combined numerical approach. . Furthermore, the paper investigates the effect of opening and closing the air gap in ventilated façades on thermal insulation during the winter and summer seasons. Energy efficiency calculations are employed to estimate the economic investment required for implementing the different insulation solutions.The paper proposes an innovative combined approach to determine the performance of the building insulation technologies. Firstly, a computational fluid dynamics (CFD) simulation is carried out on the full three-dimensional geometry of the building during two reference days representing extreme temperature and sun radiation conditions during the summer and winter. This modeling includes the effects of solar radiative heat transfer during the day: for a chosen date, time, and geographical location, the model computes sun altitude and azimuthal angles, along with the corresponding direct and diffuse solar fluxes. In addition, the model uses a multiband thermal radiation approach to capture the different nature of radiative heat exchange according to the light wavelengths. The total heat transfer coefficient of the building walls in each scenario is calculated through the computational fluid dynamic analysis and implemented in an in-house developed library based on the open source Open-Modelica platform to simulate the energy requirement of the building throughout the year. This combined numerical approach provides a comprehensive performance analysis of the studied technologies in terms of electric energy and fuel consumption required for maintaining a constant indoor temperature and internal ambient comfort.The results of the simulations demonstrate that by adopting the two proposed solutions, there was a potential to save approximately 37% of the fuel required for the heating system and more than 51% of electric energy required for the air conditioning systems. Finally, the payback period for each scenario is calculated, and it was found that coat insulation offers the best balance between thermal performance improvement and economic effort, with a payback time close to 20 years.

This paper investigates a new concept for the CO2 emission mitigation in the ceramic industry based on carbon reduction and methane formation. The concept is analysed as a retrofit to the natural gas fuelled ceramic kiln that represents the main responsible of this industry in terms of energy consumption and exhaust emissions. The carbon dioxide conversion to methane is obtained by reduction with hydrogen on a Ni catalyst and thus methane is used to fuel the standard burners that equip the kiln. The paper addresses different sources for the hydrogen used as a feedstock for the proposed concept as well as alternative catalysts are explored and compared in terms of reduction efficiency and costs. A lumped and distributed parameter simulation of the entire ceramic kiln is combined to the CFD simulation of the reactor to estimate the efficiency of the CO2 reduction and the corresponding methane production for a reference ceramic kiln. The results of the numerical simulations are then employed to discuss the potential benefits of the proposed concept in terms of carbon dioxide emission reduction for the ceramic production. An economic assessment of the system analysed is also carried out concept to determine the investment necessary to implement the technology in an existing ceramic kiln. The potential replicability for other industrial sector is also addressed.

The paper focuses on the analysis of an industrial ceramic kiln in order to improve the energy efficiency and thus the fuel consumption and the corresponding carbon dioxide emissions. A lumped and distributed parameter model of the entire system is constructed to simulate the performance of the kiln under actual operating conditions. The model is able to predict accurately the temperature distribution along the different modules of the kiln and the operation of the many natural gas burners employed to provide the required thermal power. Furthermore, the temperature of the tiles is also simulated so that the quality of the final product can be addressed by the modelling. Numerical results are validated against experimental measurements carried out on a real ceramic kiln during regular production operations. The developed numerical model demonstrates to be an efficient tool for the investigation of different design solutions for the kiln's components. In addition, a number of control strategies for the system working conditions can be simulated and compared in order to define the best trade off in terms of fuel consumption and product quality. In particular, the paper analyzes the effect of a new burner type characterized by internal heat recovery capability aimed at improving the energy efficiency of the ceramic kiln. The fuel saving and the relating reduction of carbon dioxide emissions resulted in the order of 10% when compared to the standard burner.

Industrial kilns for ceramic tiles production demand thorough control of the firing parameters to ensure uniform product quality. A given temperature profile must be imposed along the kiln length, while spanwise temperature profile should be as uniform as possible at the tiles level at any location. Due to special needs in emerging markets, interest is growing towards the use of gases produced by gasification processes as an alternative to methane. This requires specific burner design and proper re-calibration of the firing parameters. In the present work, computational fluid dynamics is used to analyse an industrial kiln section for different fuels, nominal burner powers, and burner nozzle diameters. The results are given in terms of temperature and velocity fields in the kiln room, and temperature distributions over the tiles floor. It is shown that a sensible combination of the three parameters investigated can lead to satisfactory results, even with gases having poor heating value.