In this work, we investigated the sliding friction measured between poly(methyl methacrylate) (PMMA) colloidal probes with two different diameters D (1.5 and 15 μm) and laser-induced periodic surface structures (LIPSS) on stainless steel with periodicities Λ of 0.42 and 0.9 μm, when the probes are elastically driven along two directions, perpendicular and parallel to the LIPSS. The time evolution of the friction shows the characteristic features of a reverse stick-slip mechanism recently reported on periodic gratings. The morphologies of colloidal probes and modified steel surfaces are geometrically convoluted in the atomic force microscopy (AFM) topographies simultaneously recorded with the friction measurements. The LIPSS periodicity is only revealed with smaller probes (D = 1.5 μm) and when Λ takes the largest value of 0.9 μm. The average value of the friction force is found to be proportional to the normal load, with a coefficient of friction μ varying between 0.23 and 0.54. The values of μ are rather independent of the direction of motion, and they reach their maximum when the small probe is scanned on the LIPSS with the larger periodicity. The friction is also found to decrease with increasing velocity in all cases, which is attributed to the corresponding decrease of the viscoelastic contact time. These results can be used to model the sliding contacts formed by a set of spherical asperities of different sizes driven on a rough solid surface.
The surface of medical grade Ni (50.8 at.%)Ti is treated with pulsed femtosecond laser radiation causing the formation of an amorphous layer < 200 nm thick. The chemical composition matches that of the original material. The formation of the amorphous layer on NiTi is briefly discussed considering both the thermodynamic and the kinetic perspective including calculated stable and metastable phase diagrams as well as theory for rapid solidification of undercooled melts. Solidification kinetics of NiTi alloy exhibit a tendency for transition to the amorphous state by complete solute and disorder trapping. The observed phenomenon has potential to enhance the properties governed by the surface. Specifically, the homogeneity of the amorphous region may enhance corrosion resistance and/or the resistance against crack initiation. The alloy's pseudoelastic and shape memory bulk properties are expected to remain unaffected by such thin layers, because the original bulk microstructure is conserved.
We present a unique dual laser beam processing approach based on excited state absorption by structuring 200 nm thin zinc oxide films sputtered on fused silica substrates. The combination of two pulsed nanosecond-laser beams with different photon energies—one below and one above the zinc oxide band gap energy—allows for a precise, efficient, and homogeneous ablation of the films without substrate damage. Based on structuring experiments in dependence on laser wavelength, pulse fluence, and pulse delay of both laser beams, a detailed concept of energy transfer and excitation processes during irradiation was developed. It provides a comprehensive understanding of the thermal and electronic processes during ablation. To quantify the efficiency improvements of the dual-beam process compared to single-beam ablation, a simple efficiency model was developed.
Laser-induced periodic surface structures (LIPSS) are a simple and robust route for the nanostructuring of solids that can create various surface functionalities featuring applications in optics, medicine, tribology, energy technologies, etc. While the current laser technologies already allow surface processing rates at the level of m2/min, industrial applications of LIPSS are sometimes hampered by the complex interplay between the nanoscale surface topography and the specific surface chemistry, as well as by limitations in controlling the processing of LIPSS and in the long-term stability of the created surface functions. This Perspective article aims to identify some open questions about LIPSS, discusses the pending technological limitations, and sketches the current state of theoretical modelling. Hereby, we intend to stimulate further research and developments in the field of LIPSS for overcoming these limitations and for supporting the transfer of the LIPSS technology into industry.
Tailored intensity profiles within the focal spot of the laser beam offer great potential for a well-defined control of the interaction process between laser radiation and material, and thus for improving the processing results. The present paper discusses a novel refractive beam-shaping element that provides different squared intensity distributions converted from the Gaussian output beam of the utilized femtosecond (fs) laser. Using the examples of surface structuring of stainless-steel on the micro- and nano-scale, the suitability of the beam-shaping element for fs-laser material processing with a conventional f-Theta lens is demonstrated. In this context, it was shown that the experimental structuring results are in good agreement with beam profile measurements and numerical simulations of the beam-shaping unit. In addition, the experimental results reveal the improvement of laser processing in terms of a significantly reduced processing time during surface nano-structuring and the possibility to control the ablation geometry during the fabrication of micro-channels.
The scratch healing behavior of different polymers based on reversible interactions was investigated. For this purpose, scratches were induced via femtosecond laser ablation and were analyzed using laser-scanning microscopy. The healing process was monitored over time and the residual scratch volume was studied. Thus, healing kinetics of different self-healing polymers were obtained revealing a new three step-healing process. An initial time is required in order to start the crack closure behavior. Afterwards, a fast healing behavior followed by a final slow healing period could be observed. Consequently, this study discloses significant insights into the time-dependent healing behavior of polymeric materials.
Self-healing polymers based on the novel damage management concept were introduced several years ago. Since then different concepts have been successfully developed. However, the analysis and characterization of the self-healing process represents still a significant challenge, in particular for the quantification of scratch healing. Consequently, the comparability of the reported healing efficiencies of different polymers (materials) is often not provided. Within the variety of different characterization methods, different parameters like defect-area, length and width are utilized for the determination of the healing efficiency; however, the precise quantification is still problematic. For this reason, the present study focuses on two different methods, the mechanical analysis with the scratch tester MST3 and the optical analysis using laser scanning microscopy (LSM). For this purpose, a previously reported metallopolymer was damaged mechanically with an indenter and optically with a laser, respectively. Both types of defects were analyzed with the two characterization methods. By this manner, 3D images of the defects could also be obtained. The step-wise healing enabled a detailed analysis of the healing behavior of the polymer. Noteworthy, the optical analysis provided a high comparability enabling a precise quantification of the selfhealing efficiency. The user-independent evaluation is crucial. As a consequence, a MATLAB (R) script was developed, which processes the data of the LSM measurements. Hereby, the data set and the microscope image are processed simultaneously and provide a combined result leading finally to the visualization (3D image) and quantification of the healing process.
We present a unique method of hybrid laser processing by structuring 200 nm thin ZnO films sputtered on fused silica substrates. By a combination of two pulsed ns-laser beams with different photon energies - one below and one above the ZnO band gap energy - the controlled independent ablation of the film devoid of any substrate damage is demonstrated. Compared to single beam ablation, we reduce the amount of debris and thermal defects at the surface at comparable laser energy conditions. To quantify the impact of this dual beam set-up on ablation quality and efficiency, several parameters like pulse delay, laser wavelength, and pulse fluence were varied. These results establish the basis for the proposed novel direct sub diffraction writing method of semiconductors by a combination of the presented principle and stimulated emission.
Liquids in the Leidenfrost regime levitate on a cushion of vapour and have the ability to self-propel if they are placed on hot ratchets. However, potential applications of the Leidenfrost phenomenon are limited by the high temperatures required to trigger the drop movement. Here, we report on the development of hierarchically structured, functionalized surfaces, which aim to significantly lower the Leidenfrost temperature. For this purpose, saw tooth profiles (p approximate to 1.5 mm, h approximate to 200 mu m) were milled from an aluminium alloy and their tips were irradiated with a femtosecond laser to generate laser-induced periodic surface structures (LIPSS) with a period of 840 nm. Subsequently, the surfaces were hydrophobized by silanization using 1H,1H,2H,2H-perfluorooctyltriethoxysilane. It is shown, that the temperature threshold required to trigger a directional movement of water droplets on hydrophobic structured surfaces decreases with increasing wetting angle and reaches a minimum of T = 120 degrees C at a contact angle of theta = 149 degrees. Furthermore, we show for the first time that an acceleration of drops on superhydrophobic saw teeth is also possible during heating even if the drops have already been applied at room temperature.
Despite intensive research activities in the field of laser-induced periodic surface structures (LIPSS), the large-area nanostructuring of glasses is still a challenging problem, which is mainly caused by the strongly non-linear absorption of the laser radiation by the dielectric material. Therefore, most investigations are limited to single-spot experiments on different types of glasses. Here, we report the homogeneous generation of LIPSS on large-area surfaces of fused silica using thin gold layers and a fs-laser with a wavelength λ = 1025 nm, a pulse duration τ = 300 fs, and a repetition frequency frep = 100 kHz as radiation source. For this purpose, single-spot experiments are performed to study the LIPSS formation process as a function of laser parameters and gold layer thickness. Based on these results, the generation of large-area homogenous LIPSS pattern was investigated by unidirectional scanning of the fs-laser beam across the sample surface using different line spacing. The nanostructures are characterized by a spatial period of about 360 nm and a modulation depth of around 160 nm. Chemical surface analysis by Raman spectroscopy confirms a complete ablation of the gold film by the fs-laser irradiation. The characterization of the functional properties shows an increased transmission of the nanostructured samples accompanied by a noticeable change in the wetting properties, which can be additionally modified within a wide range by silanization. The presented approach enables the reproducible LIPSS-based laser direct-writing of sub-wavelength nanostructures on glasses and thus provides a versatile and flexible tool for novel applications in the fields of optics, microfluidics, and biomaterials.
Surface nanostructuring enables the manipulation of many essential surface properties. With the recent rapid advancements in laser technology, a contactless large‐area processing at rates of up to m2 s−1 becomes feasible that allows new industrial applications in medicine, optics, tribology, biology, etc. On the other hand, the last two decades enable extremely successful and intense research in the field of so‐called laser‐induced periodic surface structures (LIPSS, ripples). Different types of these structures featuring periods of hundreds of nanometers only—far beyond the optical diffraction limit—up to several micrometers are easily manufactured in a single‐step process and can be widely controlled by a proper choice of the laser processing conditions. From a theoretical point of view, however, a vivid and very controversial debate emerges, whether LIPSS originate from electromagnetic effects or are caused by matter reorganization. This article aims to close a gap in the available literature on LIPSS by reviewing the currently existent theories of LIPSS along with their numerical implementations and by providing a comparison and critical assessment of these approaches.
Wetting experiments require a uniform coarse two-phase microstructure with microstructural constituents in an order of magnitude of similar to 200 mu m. Such a microstructure was generated using a hypereutectic Ag-Si alloy (Ag-10wt.%Si). It was adjusted by relatively slow cooling to a temperature close to the eutectic temperature, by coarsening the primary Si phase in the two-phase liquid/solid mixture, and, eventually, by very slow cooling below the eutectic temperature. Nucleation of eutectic Si is inhibited by the low cooling rate and by rotating the sample. The rotation also prevents the occurrence of gravity segregations (floating of primary-Si).
The impact of femtosecond (fs) laser-induced periodic surface structures (LIPSS) on tribological properties was investigated for metal-reinforced ceramic composites (Al2O3-ZrO2-Nb). For this purpose, the metallic niobium (Nb) phase was selectively structured with LIPSS in an air environment with different values of the fs-laser peak fluence by near-infrared fs-laser radiation (lambda = 1025 nm, tau = 300 fs, f(rep) = 1 kHz), taking advantage of the different light absorption behavior of ceramic and metal. The tribological performance was evaluated by reciprocating sliding tests in a ball-on-disc configuration using Ringer's solution as lubricant. The surfaces were characterized before and after laser irradiation by optical microscopy, scanning electron microscopy, atomic force microscopy, X-ray photoelectron spectroscopy, energy dispersive X-ray spectroscopy and by measuring the contact angle with Ringer's solution. The LIPSS formation resulted in an increased wetting of the surface with the lubricant. Moreover, the selectively structured composite surfaces revealed a coefficient of friction significantly reduced by a factor of similar to 3 when compared to the non-irradiated surface. Furthermore, the formation of a laserinduced oxidation layer was detected with NbO as the most prominent oxidation state. Selectively structured composites with outstanding mechanical properties and enhanced tribological performance are of particular interest for biomedical applications.
Femtosecond (fs) laser-induced periodic surface structures (LIPSS) were selectively generated on the surface of an Ag-Si alloy consisting of a metallic and a semiconducting phase. For this purpose, the alloy was irradiated with linearly polarized fs-laser pulses (τ = 300 fs, λ = 1025 nm, frep = 100 kHz) using a laser peak fluence F = 0.30 J/cm2. Due to the different light absorption behavior of the semiconductor (Si) and the metal (Ag) phase that results in different ablation thresholds of the respective phase, pronounced LIPSS with a period of Λ ≈ 950 nm and a modulation depth of h ≈ 220 nm were generated solely on the Si phase. The alloy surface was characterized by scanning electron microscopy, optical microscopy, white light interference microscopy and atomic force microscopy before and after laser irradiation. Chemical analysis was carried out by energy dispersive X-ray spectroscopy, revealing surface oxidation of the Si phase and no laser-induced chemical modification of the Ag phase. The surface wettability of the alloy was evaluated with distilled water and compared to the single constituents of the composites. After fs-laser irradiation, the surface is characterized by a reduced hydrophilic water contact angle. Furthermore, the alloy selectively structured with LIPSS revealed a droplet shape change due to the distinctly different contact angles on the Si (θ = 5°) and the Ag (θ = 74°) phase. This phenomenon was evaluated and discussed by local contact angle analyses using a confocal laser scanning microscope and a Rhodamine B dye. In addition, it was shown that the shape change due to different contact angles of the components allowed a targeted droplet movement on a macroscopic material boundary (Ag/Si) of the alloy. Selectively structured metal/semiconductor surfaces might be of particular interest for microfluidic devices with a directional droplet movement and for fundamental research of wettability.
Besides the optimization of the laser and processing parameters, the adaptation of the focal intensity distribution offers great potential for a well-defined control of laser processing and for improving the processing results. In this paper, different tailored intensity distributions were discussed with respect to their suitability for femtosecond laser material processing on the micro- and nanoscale such as cutting, marking, and the generation of laser-induced periodic surface structures. It was shown by means of laser processing of stainless steel that the numerical simulations for the beam shaping unit are in good agreement with the experimental results. Also, the suitability of the beam shaping device to work with a scanner and an F-theta lens as commonly used for material processing was demonstrated. In this context, the improvement of the machining results was shown experimentally, and a significant reduction of the machining time was achieved.
Hierarchical surface structures were fabricated on fused silica by using a fs-laser with a pulse duration τ = 300 fs and a wavelength λ = 512 nm. The resulting surface structures were characterized by scanning electron microscopy, atomic force microscopy and white light interference microscopy. The optical properties were analyzed by transmittance measurements using an integrating sphere and the wettability was evaluated by measuring the water contact angle θ. The silanization of structured fused silica surfaces with trichloro(1H,1H,2H,2H-perfluorooctyl)silane allows to switch the wettability from superhydrophilic (θ = 0°) to superhydrophobic behavior with θ exceeding 150°. It was shown that the structured silica surfaces are a suitable master for negative replica casting and that the hierarchical structures can be transferred to polystyrene. The transmittance of structured fused silica surfaces decreases only slightly when compared to unstructured surfaces, which results in high transparency of the structured samples. Our findings facilitate the fabrication of transparent glass samples with tailored wettability. This might be of particular interest for applications in the fields of optics, microfluidics, and biomaterials.
The formation and properties of laser-induced periodic surface structures (LIPSS) were investigated on carbon fibers under irradiation of fs-laser pulses characterized by a pulse duration tau = 300 fs and a laser wavelength lambda = 1025 nm. The LIPSS were fabricated in an air environment at normal incidence with different values of the laser peak fluence and number of pulses per spot. The morphology of the generated structures was characterized by using scanning electron microscopy, atomic force microscopy and Fast-Fourier transform analyses. Moreover, the material structure and the surface chemistry of the carbon fibers before and after laser irradiation was analyzed by micro Raman spectroscopy and X-ray photoelectron spectroscopy. Large areas in the cm(2) range of carbon fiber arrangements were successfully processed with homogenously distributed high-and low-spatial frequency LIPSS. Beyond those distinct nanostructures, hybrid structures were realized for the very first time by a superposition of both types of LIPSS in a two-step process. The findings facilitate the fabrication of tailored LIPSS-based surface structures on carbon fibers that could be of particular interest for e.g. fiber reinforced polymers and concretes. (C) 2018 Elsevier Ltd. All rights reserved.
The formation and properties of laser-induced periodic surface structures (LIPSS) were investigated upon fs-laser irradiation of fused silica at different initial substrate temperatures, TS. For substrate heating between room temperature, TRT, and TS = 1200 °C, a continuous wave CO2 laser was used as the radiation source. The surface structures generated in the air environment at normal incidence with five successive fs-laser pulses (pulse duration, τ = 300 fs, laser wavelength, λ = 1025 nm, repetition frequency, frep = 1 kHz) were characterized by using optical microscopy, scanning electron microscopy, and 2D-Fourier transform analysis. The threshold fluence of fused silica was systematically investigated as a function of TS. It was shown that the threshold fluence for the formation of low-spatial frequency LIPSS (LSFL) decreases with increasing TS. The results reveal that the initial spatial period observed at TRT is notably increased by increasing TS, finally leading to the formation of supra-wavelength LIPSS. The findings are discussed in the framework of the electromagnetic interference theory, supplemented with an analysis based on thermo-convective instability occurring in the laser-induced molten layer. Our findings provide qualitative insights into the formation mechanisms of LIPSS, which allow improvements of the control of nanostructure formation to be made for corresponding applications of dielectric materials in the future.
Laser-induced periodic surface structures (LIPSS) were selectively fabricated on the metal phase of Al2O3-nZrO(2)-Nb (78.3-1.7-20 vol.%) ceramic matrix composites. For this purpose, sample surfaces were irradiated with fs-laser pulses (tau = 300 fs, lambda = 1025 nm) of different laser peak fluences ranging from 0.23 to 0.40 J/cm(2). The structured surfaces were characterised by scanning electron microscopy (SEM), atomic force microscopy (AFM), attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR), and by measuring the water contact angle. Well-pronounced LIPSS with a period of Lambda approximate to 750 nm and a height of h approximate to 263 nm were found solely on the metal phase of the composite when applying the highest fluence whereas no structural and chemical modifications were found on the surface of the ceramic matrix. This can be explained by the different light absorption behaviour of both phases, which results in different ablation thresholds. The water contact angle of composite surfaces was successfully reduced from 68.4 degrees for untreated samples to 40.9 degrees for structured samples. Selectively structured composites with adjustable wettability are of particular interest for biomedical and tribological applications. (C) 2017 Elsevier B.V. All rights reserved.