To address the problems of excessive body tilt and potential safety risks encountered by sugarcane harvesters operating on sloped terrain, this study developed an automatic self-leveling chassis to improve operational stability and terrain adaptability. The system is based on hydraulic lifting and leveling principles, achieving realtime attitude adjustment through coordinated control of multiple hydraulic cylinders. A combined approach of mathematical modeling and simulation verification was employed to investigate key parameters, including the lateral and longitudinal rollover threshold angles and the minimum turning radius. The research combined theoretical analysis with experimental validation. Results from dynamic leveling tests indicate that, when the composite mode integrating active leveling and hydraulically interconnected suspension(HIS) was activated, the steady-state errors for lateral and longitudinal leveling were 0.10 degrees and 0.13 degrees, respectively. Under field conditions on uneven terrain, the chassis maintained a tilt angle within f2 degrees These results verify the feasibility and effectiveness of the proposed leveling system and demonstrate its potential for enhancing the operational safety of sugarcane harvesters on hilly terrains. This study provides a useful reference for the development of leveling technologies in similar types of agricultural machinery.
Sugarcane is an important economic crop in southern China. Affected by typhoons, it is prone to lodging, which not only increases the difficulty and loss rate of mechanical harvesting but also reduces the sugar content. The mechanical properties of the sugarcane root-soil system are crucial to its lodging resistance. However, accurate discrete element parameters are still lacking for DEM-based research on the mechanical properties of this system. Therefore, this study adopts a method combining the angle of repose test, shear force test, and discrete element simulation of single roots to calibrate DEM parameters. Using the angle of repose and maximum shear force of a single root as response values, Plackett-Burman, steepest ascent, and Box-Behnken tests are sequentially carried out with Design-Expert 13 software to calibrate the contact and bonding parameters of individual sugarcane roots. The relative errors between the physical and simulation test results for the angle of repose and shear force are 1.29% and 0.66%, respectively. This study provides a reference for the establishment of discrete element simulation models for sugarcane roots and for the subsequent development of sugarcane root-soil composite models.
Addressing global grand challenges, including food security, climate change, and resource scarcity, requires transcending the limitations of traditional crop science research. Traditional approaches often suffer from low-throughput, destructive nature, and qualitatively macroscopic analyses, hindering the in-depth exploration and precise manipulation of crop growth mechanisms necessary for modern agriculture. This review systematically synthesizes recent advancements and pinpoints critical bottlenecks in key areas of modern crop science research: high-throughput phenotyping, multiscale mechanics of crops, and numerical modeling of crop-environment interactions. Based on this synthesis, we propose and articulate a conceptual framework for the novel interdisciplinary field: “mathematical and physical crop science.” The framework establishes an integrated paradigm of “data-driven, mechanism-based, and system-predictive” research, structured as follows: (1) High-throughput phenotyping, coupled with artificial intelligence and machine learning-driven analysis, quantifies dynamic phenotypic traits emerging from genotype-by-environment interactions. (2) Multiscale mechanics of crops resolves the physical constraints governing crop structure and function across different scales. (3) Numerical modeling of crop-environment interactions simulates the dynamic interactions between crop physiological processes and environmental factors. The overarching goal is to integrate these historically disparate research domains, providing a unified theoretical foundation for the systematic understanding of crop physiological and developmental processes and informing sustainable agricultural practices.
Cellulose is skeletal material of sclerenchymatous cell wall. The relationship between the structure of cellulose and the mechanical properties of the cell wall was studied in the research. Samples of cells were from different position at the cross section (rind, near rind, and core) of different position along sugarcane stem (top, middle, and base) during 1st, 2nd and 3rd growth stages (respectively in June, September, and December). The size of cellulose crystals, its microfibril angle and distribution in S2, and the indentation modulus of S2 were measured by X-ray diffraction, laser confocal Raman microspectroscopy, and nanoindentation tests respectively. The results showed that the microfibril angle increased during 1st to 3rd stage and from rind to core. The size of cellulose crystal decreased from rind to core. Both of them changed little from base to top. By the Raman spectral curve, the spectral intensity of rind in the 3rd growth stage was the highest. During 1st to 3rd stage, the distribution intensity of cellulose crystals at the rind and core firstly decreased and then increased, and it changed conversely at the near rind. The crystal size and microfibril angle strongly correlated, while the cellulose distribution weakly correlated, with the modulus.
The lodging of wheat has a significant impact on its yield, and its resistance is intricately associated with the mechanical strength of its stem. The majority of existing studies on this issue have been conducted at the macroscale, and the quantitative relationship between cellular structural characteristics and the mechanical strength of the wheat stem remains poorly understood. This study aimed to investigate this relationship in two wheat cultivars: ‘Zhoumai 36’ and ‘Angong 38’. Samples were collected from the second basal internode of stems at three growth stages: anthesis, grain filling, and maturity. Transmission Electron Microscopy (TEM) and X-Ray Diffraction (XRD) were utilized to examine cellular morphology, measure cell wall thickness, and analyze microfibril angles and crystallite sizes within the cell walls. Tensile tests were conducted to determine the tensile strength and elastic modulus of the stem samples. The relationship between cellular structural characteristics and stem mechanical strength was systematically investigated. The results demonstrated that during the developmental transition from anthesis to maturity, the elastic modulus of the stems in the two wheat varieties exhibited divergent trends: a decrease from 1.60 ± 0.08 GPa to 1.25 ± 0.04 GPa (mean ± SEM) in ‘Zhoumai 36’and an increase from 1.15 ± 0.07 GPa to 1.48 ± 0.18 GPa (mean ± SEM) in ‘Angong 38’ These differences were accompanied by variations in water content between the two varieties. Furthermore, it was observed that the thickness of the S2 layer (the middle layers of the secondary cell wall) in both sclerenchyma and vessel cells showed a positive correlation with stem elastic modulus. Conversely, the microfibril angle of the S2 layer displayed a negative correlation with elastic modulus. Cellulose crystallite size varied across the growth stages, ranging from 1.22 ± 0.10 nm to 1.83 ± 0.30 nm (mean ± SEM) in ‘Zhoumai 36’ and from 1.42 ± 0.11 nm to 1.85 ± 0.23 nm (mean ± SEM) in ‘Angong 38’, respectively, and this parameter also exhibited a positive correlation with elastic modulus. This study clarified the variation trends of stem elastic modulus in wheat cultivars ‘Zhoumai 36’ and ‘Angong 38’ from anthesis to maturity and revealed, through experimental determination and correlation analysis, the microscale quantitative relationships between the stem cellular structural characteristics (S2 layer thickness, S2 layer microfibril angle, and cellulose crystallite size) and mechanical strength (characterized by elastic modulus) in the two cultivars.
Sugarcane, a key sugar crop in China, is predominantly manually harvested. In the main sugarcane-producing areas of China, typhoons cause canes to become lodged, resulting in high field losses and low harvesting efficiency. This study aimed to reduce these losses by analyzing the causes: ineffective stalk pickup, transfer, and conveyance. The tests showed the stalk–steel static friction coefficient (SFC) was lower than the stalk–soil SFC. Conventional basecutters use raised patterns to enhance friction, but soil adhesion makes them ineffective, hindering lodged stalk pickup. Bent stalks also struggle to enter butt lift rollers or pass through roller trains, increasing losses. The proposed improvements included adding toothed plates on the cutter discs, optimized disc–roller positioning, and using fewer rollers (one butt lift and one feed roller pair). Theoretical analysis confirmed the toothed plates improved pickup via grabbing force, while using fewer rollers stopped the stalks detaching from and blocking the roller train. A prototype was tested via orthogonal experiments, showing a field loss ratio of 1.21%, a feed rate of 13.09 kg/s, and a billet qualification rate of 95.82% with optimal settings (chopper speed: 390 rpm; 10 stalks/group; roller speed: 230 rpm; ground speed: 1.41 m/s). Field tests achieved 2.0% loss, demonstrating effectiveness for severely lodged cane, a significant improvement over the conventional harvesters (15–20% loss). These findings aid low-loss-level harvester development.
The cleaning system is a critical component of the sugarcane chopper harvester, facing challenges such as high impurity rate, elevated power consumption, and an inadequate understanding of the cleaning mechanism. This study aims to simulate the process of removing extraneous matter (represented by sugarcane leaves) from the cleaning system by employing a coupling approach of computational fluid dynamics (CFD) and the discrete element method (DEM) to determine the speed of the extractor fan. Initially, a CFD model was established to analyze the airflow field within the extractor, and its accuracy was verified on a test bench for the cleaning system. Subsequently, a DEM model was developed for sugarcane billets and leaves, which was then integrated with the CFD model to form a gas–solid coupling model. The efficacy of this integrated model was confirmed through experimental measurements of impurity rate. Furthermore, a ternary quadratic regression orthogonal combination design was utilized in the gas–solid coupling simulation to assess the impacts of feed rate, leaf–stalk ratio, and extractor fan speed on impurity rate. Finally, the extractor fan speeds were obtained for various feed rates and leaf–stalk ratios under impurity rates of 5%, 6%, 7%, and 8%. This research can guide in controlling the extractor fan speed during sugarcane chopper harvester field operations and can serve as a foundation for extractor fan design.
Sugarcane planting areas in China mainly lie on gentle slopes and hilly areas. For easy and smooth operation of track-type sugarcane harvesters in hilly areas, it would be significant to analyse the straight-line driving stability of harvesters in hilly areas. The static overturning angles of a two-track (machine A) and a four-track (machine B) sugarcane harvesters were used as the evaluation index to theoretically analyse the static driving stability of the two harvesters. The results showed that machine A was more stable than machine B when the elevator of machine A was rotated horizontally by + 0°. When machine A with a horizontal rotation angle of 0°–60°, the static driving stability became less stable. The dynamic overturning angle was used as the evaluation indexes to experimentally analyse the dynamic driving stability of the two machines. The results found that machine A was less stable than machine B. The larger the horizontal rotation angle of the elevator of machine A, the less stable in the dynamic driving. The structural stress value was used as the evaluation indexes to make a static analysis of the two machines elevator; the results demonstrated that the strength of the two elevators met all the safety requirements.
Sugarcane field re-seeding robot is a promising yield-enhancing technology proposed to solve the seedling absences in sugarcane fields. In this study, in combination with developing the sugarcane field re-seeding robot, an improved YOLOv5s model was proposed to detect sugarcane seedlings and predict seed replenishment positions. Firstly, field images of one-month-old sugarcane seedlings were taken at different light conditions as a dataset. Secondly, the Slim-Neck was introduced to replace the Neck network, which can reduce the complexity of the model while maintaining sufficient accuracy. Thirdly, the Efficient Channel Attention (ECA) module was added to the Backbone network to enhance the model's attention on critical feature information of sugarcane seedlings. Fourthly, the SCYLLA-IoU (SIoU) loss function was introduced to speed up the convergence of the proposed model. Lastly, a method for predicting seed replenishment positions was proposed and verified by the field tests. The experimental results showed that the mean average precision (mAP), precision, and recall of the improved YOLOv5s model were 93.1 %, 92.1 %, and 89.9 %, respectively, and the detection speed was 82 frames per second (FPS), which increased the mAP by 1.5 % and the detection speed by 12.3 % compared to the original YOLOv5s model. In addition, compared with Faster R-CNN, SSD, and YOLOv4-tiny models, the improved YOLOv5s model had a higher accuracy, faster detection speed, and less memory consumption. The field test showed that the real-time detection speed of the improved YOLOv5s model was 23 FPS in Nvidia Jetson TX2. The real-time detection precision of sugarcane seedlings was 97.2 %, and the recall was 86.7 %. The mean relative error between the numbers of seed replenishment positions predicted by the robot and that predicted by the human was 18.7 %. Consequently, the improved YOLOv5s model can efficiently and accurately detect sugarcane seedlings and predict seed replenishment positions. This technology provides valuable visual detection support for the sugarcane field re-seeding robot.
我国甘蔗种植区域主要在缓坡和丘陵地,为更好地开展履带式甘蔗收割机丘陵山地作业,需对履带式收割机的坡道行驶稳定性进行分析.以两履带与四履带式甘蔗收割机为研究对象,以极限倾翻角为评价指标,对两机纵、横坡倾翻稳定性进行理论分析.利用RecurDyn仿真软件对两机坡道行驶稳定性进行仿真.仿真结果显示:两履带式(输送臂水平旋转0°、+90°)、四履带式的纵上坡极限倾翻角仿真值分别为24.0°、31.0°、35.0°.两履带式(输送臂水平旋转0°、+90°)、四履带式的纵下坡极限倾翻角仿真值分别为36.0°、32.0°、27.0°.两履带式输送臂水平旋转+90°时纵上坡行驶稳定性比水平旋转0°时好,四履带式纵上坡行驶稳定性比两履带式好,纵下坡行驶稳定性则相反.两履带式(输送臂水平旋转-90°、0°、+90°)、四履带式的横坡极限倾翻角仿真值分别为21.0°、18.0°、12.0°、16.0°.两履带式输送臂水平旋转角度与横坡倾斜角度相反,行驶稳定性越好.四履带式横坡行驶稳定性比两履带式输送臂为+90°时好,比两履带输送臂为-90°、0°时差.研究结果表明:四履带式坡道行驶稳定性比两履带式好,更适应在丘陵山地行驶.仿真模拟两款甘蔗收割机坡道行驶试验,分析两机坡道行驶稳定性,为甘蔗收割机底盘设计提供参考.
针对现有甘蔗联合收获机信息化水平低、相关参数监测系统缺乏等问题,设计了甘蔗联合收获机运行工况数传终端.通过对甘蔗联合收获机发动机参数、关键工作部件的扭矩与转速信息进行实时监测、自动记录并保存,从而实现作业质量的监测,且数传终端可将数据传至云平台,实现大量数据的存储和处理.试验台试验表明:数传终端能够建立一种连续、稳定、可靠的甘蔗联合收获机多信息采集方法,可有效地对收获机运行工况信息进行管理.
After cut by basecutter, sugarcane stalks are carried to a chopper by the basecutter and the feeding/conveying rollers train of harvester. However, the conventional feeding/conveying channels of sugarcane chopper harvesters, when harvesting seriously lodged sugarcane, have numerous drawbacks, including easy clogging, and poor adaptability. In order to resolve these problems, a novel design and layout method of feeding/conveying and chopping channel are proposed in the paper. And a chopper centrally-mounted channel is designed for a sugarcane chopper harvester as well, which has been implemented in the HN4GDL-91 harvester. The proposed channel consists of a feeding/conveying rollers train, a chopper, and a billet conveying device. By mounting the chopper between the feeding/conveying rollers train and the billets conveying device, the harvester can avoid the chopper chopping back the billets, thus improving the harvest quality. The feeding/conveying rollers train is designed with only a pair of feeding rollers and a pair of conveying rollers, achieving a short channel path. Moreover, the structure of the basecutter and the mechanism carrying stalks to feeding rollers are studied via theoretical analysis and tests. The relationship between the basecutter and the chopper centrally-mounted channel is also conducted in systematic analysis. The results of the theoretical analysis show that the inclination angle of the disc of basecutter should be 2° greater than the angle of the feeding conveying channel (both angles are from the horizontal plane). The inclination angle of the disc of basecutter should go from 10° to 15°. A field experiment with four factors and three levels indicates that the field loss rate is 2.45%, the feed quantity is 16.66 kg/s, and the qualified rate of the billets is 98.02%, while the number of sugarcane stalks in a clump, the ground speed of harvester the rotational speed of the chopper, and the rotational speed of feeding/conveying roller are 10, 1.09 m/s, 390 r/min, and 230 r/min, respectively. It is concluded that the proposed chopper centrally-mounted channel could improve the conveying and harvesting performance significantly.
切段机收原料蔗内蔗叶、蔗蔸、蔗梢、泥沙等杂质含量过高会导致制糖设备磨损增加和高品质糖产出率下降.快速准确检测原料蔗含杂率,按实际含杂率扣除杂质量,有利于平衡糖厂和蔗农双方利益.我国糖厂目前采用人工分离原料蔗样本内所含杂质的方法计算含杂率,该方法耗费人工多、耗时长,难以实现一车一检.针对这一问题,该研究设计并试制了一种切段机收原料蔗含杂率快速检测装置.该装置由称重台、双层振动筛、轴流风机、电机等部分组成.每次检测的样本量为 100 kg左右.上层振动筛分离蔗蔸,下层振动筛分离泥土.物料由上层筛降落到下层筛的过程中,轴流风机吹风去除蔗叶和细碎泥土.以除杂率为试验指标,选取风机转速(A)、振动频率(B)、喂入量(C)为试验因素,每个因素选取 3个水平(A:1250、1350、1450 r/min;B:14、15、16 Hz;C:70、90、110 kg),进行了三因素三水平正交试验.结果表明:各因素对除杂率的影响由主到次顺序依次为:风机转速、喂入量和振动频率,最优组合为A3C3B1 即风机转速 1450 r/min、喂入量 110 kg、振动频率 14 Hz,该组合下平均除杂率为 96.1%.该研究的技术与装备可以满足糖厂快速测杂的要求.
Objective The construction method of the discrete element model and the setting of simulation parameters in the strip- and blade-shaped sugarcane leaf are unclear. The simulation model’s accuracy greatly influences the dynamic response characteristics between particles, and it is necessary to improve the accuracy of simulation parameters through parameter calibration. Method The discrete element parameters are optimized and calibrated based on the response surface methodology (RSM) with sugarcane leaf physical angle of repose as the response value. Firstly, the basic physical parameters and angle of repose of sugarcane leaves were measured by physical tests, and the simulation model of sugarcane leaf was established by the multi-sphere polymerization model and XML method. The effects of the sugarcane leaf model filled with different radii particles on the simulation angle of repose and simulation efficiency were analyzed to find the optimal filling particle size of the sugarcane leaf model. Then, a Plackett-Burman test was used to select the parameters that significantly influence the simulation angle of repose. Furthermore, the optimal value ranges of the three significant parameters were determined by a steepest ascent search test, and the second-order regression equation between the significant parameters and angle of repose was established based on the Box-Behnken test, the optimal combination of parameters was obtained with the physical angle of repose of 21.15° as the optimal target value. Finally, a gas-solid coupling simulation test was conducted with the trash content as the test index and compared with the field test. Result The optimal filling particle size of the sugarcane leaf simulation model was 2 mm. The optimal combination of significant parameters was as follows: the static and rolling friction coefficients between sugarcane leaves were 0.21 and 0.05, respectively, and the static friction coefficient between sugarcane leaves and steel was 0.30. There was no significant difference between the simulation value and the test value of trash content, and the maximum relative error between them was 8%, which further showed that the parameter calibration of the sugarcane leaf model was reliable. Conclusions The results showed that the modeling method and parameter calibration of the sugarcane leaf model was accurate and reliable and could be used for subsequent gas-solid coupling simulation research, as well as providing a reference for the calibration of the discrete element parameters of the strip-and blade-shape materials.
HighlightsCoefficients of restitution between billet and steel decreased with an increase in drop height and moisture content.Coefficients of restitution between billets increased with an increase in moisture content.Static friction coefficient between billet and steel, and between billets decreased with an increase in contact area.Rolling friction coefficient between billet and steel increased with an increase in angle and interval.Rolling fiction coefficient among billets first increased and then decreased with an increase in angle.Abstract. Determining the physical and mechanical properties of sugarcane single-bud billets is a critical step in the mechanical structure design of a sugarcane planter. In this study, samples of the Tai Tang F66 cultivar sugarcane billets were analyzed. The moisture content of the samples of billets ranged from 63.78% to 77.72%, and their average density was 244.67 kg/m3. The coefficient of restitution (CoR) of the samples was determined by a drop test wherein samples were dropped onto a steel plate from different heights. The static friction coefficient (SFC) of four types of samples was determined by the inclined plate method at two orientations. In addition, the rolling friction coefficient (RFC) was determined at three plate inclination angles and sample displacement. The experiment results showed that with increasing drop height and moisture content, the billet-steel CoR decreased from 0.625 to 0.458, while the billet-billet CoR increased from 0.603 to 0.698. With an increase in contact area, the billet-steel SFC decreased from 0.515 to 0.377 and the billet-billet SFC decreased from 0.498 to 0.323. With increasing angle and sample displacement, the billet-steel RFC increased from 0.0315 to 0.2175 and the billet-billet RFC increased from 0.0203 to 0.1007. These parameters can help to build a more accurate simulation model of a single-bud billet particle for the discrete element analysis of a sugarcane single-bud billet planter mechanical structure. Keywords: Coefficient of restitution, Rolling friction coefficient, Single-bud billet, Static friction coefficient.
Given the problems of the high trash content and loss rate for mechanized sugarcane harvesting, taking the HN4GDL-194 sugarcane chopper harvester extractor developed by South China Agricultural University as the research object, three types of extractor negative pressure structures were designed and internal flow field simulation analysis was conducted. Simulation results showed that the aerodynamic performance of the flow field in the negative pressure area of the extractor negative pressure structure two is the best and the wind velocity and negative pressure are the largest. The measurement results of wind velocity, wind pressure, and flow showed that the changing trend in the actual value of wind velocity and wind pressure is basically consistent with the simulation value. The relative error between the actual flow of the air outlet and the simulation value is less than 10% under different speeds, indicating that the simulation has high accuracy. Field tests of the original extractor and the optimal extractor were conducted. The test results for the trash content showed that when the feeding rate was 1.5 kg/s, there was no significant difference in the trash content between the optimal extractor and the original extractor under various fan speeds. When the feeding rate increased to 7.5 kg/s and the fan speed was low (950 r/min) and medium (1100 r/min), the trash content of the optimal extractor was significantly lower than that of the original extractor, decreasing 2.5% and 1.63%, respectively. The loss rate test results showed that when the fan speed is low and high (1250 r/min), there is no significant difference between the loss rate of the optimal extractor and the original extractor. When the fan speed was 1100 r/min and the feeding rate was 1.5, 4.5, and 7.5 kg/s, compared with the original extractor, the loss rate of the optimal extractor decreased by 0.53%, 0.21%, and 0.19%, respectively.
Planting uniformity is a key evaluation index for planters. This paper investigated the effect of rotational speed, the angle of the rake bar chain, and the number of billets on the planting uniformity of a seed-metering device in the laboratory. The experimental results showed that the optimal planting uniformity can be achieved under a rake bar chain angle of 117°, a number of billets of 500, and a rotational speed of the rake bar chain of 70 rpm. Under this condition, the quality index Zq was 97.22% and the multiple index Zm was 0%, while the miss index Ze was 2.78%. Based on the above parameters, a single-bud planter was improved with three rake bar chains per seed box. Field experiments with different operation parameters (rotational speed, forward speed) were conducted. Results indicated that when the rotational speed was 40 rpm and the forward speed was 2.26 km/h, the planting uniformity was the best and the quality index Zq was 93.38%. The research results provide a basis for the application of single-bud billet planters in the field.
The seed filling of a seed-metering device is a critical process in sugarcane cultivation operations. To analyze the contact between billets, the related mechanical components, and the law of billets movement in the seed-metering device, a simulation of the seed-filling process based on EDEM was proposed, and a geometric model of the seed-metering device, a particle model, and a contact model were established by EDEM software. The physical experimental results and simulation results of the angle of repose were compared. The experimental results showed that the relative error of the angle of repose experiment was 6.67%, which verified the effectiveness of the material parameters of single-bud billet; the linear correlation coefficient of the seed-filling experiment was 0.762 for S-q and 0.869 for S-e, which demonstrated the validity of using EDEM software to simulate the seed-filling process. Finally, the velocity and force of the particles in the seed-filling process were analyzed in EDEM. The analysis results indicated that there are two circulation circles in the seed box, and the larger the circulation circle, the easier the billets enter the rake bar. The EDEM simulation provides a basis for optimizing the structure and parameters of the sugarcane billet planter in future work.
针对现有切段式甘蔗联合收割机输送通道易堵塞、含杂率与损失率高等问题,该研究设计了一种切段刀辊中置式两级通道甘蔗联合收割机.该机采用短路径整秆输送通道和刮板筛网式蔗段输送通道,采用中置+后置风机组成的双风机除杂系统,实现甘蔗根切、喂入、输送、切段、风选除杂和卸料等联合作业.通过计算确定了整秆输送通道安装角度与宽度、喂入与输送辊筒直径、切段刀辊外圆直径、蔗段输送通道刮板高度、风机位置等关键结构参数,以及喂入与输送辊筒转速、切段刀辊转速、除杂风机转速等关键作业参数,并研制了4GDZ-132型切段式甘蔗联合收割机样机.样机田间试验结果表明:在作业速度2 km/h、风机转速1100 r/min时,含杂率为4.42%、总损失率为3.08%、蔗段合格率为92.10%、切割高度合格率为96.20%、宿根破头率为9.60%,整机作业性能指标满足切段式甘蔗联合收割机技术标准要求.
分析了我国现有"剥叶去梢"整秆式联合收获机存在的问题,介绍了带叶带梢整秆甘蔗进糖厂压榨试验出现的入榨作业故障率高、生产能力下降、出榨糖汁质量达不到标准要求的情况.通过对比分析,在发挥割铺机高效低成本的基础上,配套可实现田间净秆除杂的剥叶机,提出了推广"整秆割堆+田间除杂"分步式机械化收获方式的建议.