The Large Hadron Collider will soon undergo an upgrade to increase its luminosity by a factor of 10 [1]. A crucial part of this upgrade will be replacement of the NbTi focusing magnets with Nb3Sn magnets that achieve a 50 increase in the field strength. This will be the first ever large-scale implementation of Nb3Sn magnets in a particle accelerator. The High-Luminosity LHC Upgrade, HL-LHC is a CERN project with a world-wide collaboration. It is under construction and utilizes Nb3Sn Magnets (named MQXF) as key ingredients to increase tenfold the integrated luminosity delivered to the CMS and ATLAS experiments in the next decade. The HL-LHC AUP is the US effort to contribute approximately 50 low-beta focusing magnets and crab cavities for the HL-LHC. This paper will present the program to fabricate the Nb3Sn superconducting magnets. We are reporting the status of the HL-LHC AUP project present the results from horizontal tests of the first fully assembled cryo-assembly.
The US HL-LHC Accelerator Upgrade Project (AUP) is fabricating the MQXFA magnets to be used in the Q1 and Q3 Inner Triplet elements of the High Luminosity LHC (HL-LHC). This is the first production of Nb3Sn magnets for a particle accelerator, together with the MQXFB magnets for Q2a and Q2b. Here we show status and some results of MQXFA magnets fabrication and vertical test.
By the end of October 2022, the US HL-LHC Accelerator Upgrade Project (AUP) had completed fabrication of ten MQXFA magnets and tested eight of them. The MQXFA magnets are the low-beta quadrupole magnets to be used in the Q1 and Q3 Inner Triplet elements of the High Luminosity LHC. This AUP effort is shared by BNL, Fermilab, and LBNL, with strand verification tests at NHMFL. An important step of the AUP QA plan is the testing of MQXFA magnets in a vertical cryostat at BNL. The acceptance criteria that could be tested at BNL were all met by the first four production magnets (MQXFA03-MQXFA06). Subsequently, two magnets (MQXFA07 and MQXFA08) did not meet some of the criteria and were disassembled. Lessons learned during the disassembly of MQXFA07 caused a revision to the assembly specifications that were used for MQXFA10 and subsequent magnets. In this article, we present a summary of: 1) the fabrication and test data for all the MQXFA magnets; 2) the analysis of MQXFA07/A08 test results with characterization of the limiting mechanism; 3) the outcome of the investigation, including the lessons learned during MQXFA07 disassembly; and 4) the finite element analysis correlating observations with test performance.
The High Luminosity Large Hadron Collider (HL-LHC) is the new flagship project of CERN. First endorsed in 2013 and approved in 2016, HL-LHC is an upgrade of the accelerator aiming to increase by a factor of ten the statistics of the LHC collisions at the horizon of 2035–2040. HL-LHC relies on cutting edge technologies: among them, large aperture superconducting magnets will replace the present hardware to allow a smaller beam size in two interaction points (IPs). The project involves the construction of about 150 magnets of six different types: the quadrupole triplet, two main dipoles and three orbit correctors. The triplet, manufactured at CERN and in the USA, will consist of 30 magnets based on Nb 3 Sn technology, with an operational peak field of 11.4 T. These will be the first quadrupole Nb 3 Sn magnets installed in a particle accelerator. The other five types of magnets, all relying on Nb–Ti technology, present non-trivial challenges in the design and construction; they will be manufactured as part of in-kind contribution under the responsibility of institutes in Japan, China, Spain, and Italy. The project is now in the phase of transition between qualification through short models and prototypes and the beginning of the series construction. In this paper we review the magnet requirements, the reasons for selecting the design, the technological challenges with respect to previous projects, and we summarize the steps that have been taken to validate the baseline.
The U.S. Hi-Lumi LHC Accelerator Upgrade Project (AUP) and CERN have joined efforts to develop high field quadrupoles for the Hi-Lumi LHC upgrade. The US national laboratories in the AUP project will deliver 10 magnets and each cryostat has two 4.2 m high gradient quadrupoles in it. These magnets are made of Nb3Sn conductors, with large aperture (150 mm) and integrated gradient of 556.9 T. This paper reports on magnetic measurements performed during the vertical test at Brookhaven National Laboratory (BNL) in 2019-2020. A warm measurement Z-Scan (+/-15 A) with 42 Z-positions before cool-down was performed at BNL. The results were directly compared to field data measured at LBNL during magnet assembly. Measured harmonics and magnetic center offsets (ΔX and ΔY) have provided timely and informative diagnostics on the magnet structure's shape at both warm and cold temperatures. A new centering fixture was designed and added to better center the warm bore tube which contains the rotating coil probe. After the quench training to 16.47 kA was achieved, a complete set of cold measurements (Z-Scan at 16.47 kA and I-Scan from 960 A to 16.47 kA and back to 960 A) was made. Periodic axial variation of allowed and nonallowed harmonics was observed which is related to the coil radial and/or mid-plane variations along the magnet axis. Overall, the average harmonics in the straight section are within the required field boundaries.
The future high luminosity (Hi-Lumi) upgrade of the Large Hadron Collider (LHC) at CERN will include eight (plus two spares) 10.2 m-long Cryo-assemblies which will be components of the triplets for two LHC insertion regions. Each cold mass in the Cryo-assemblies will consist of two 4.2 m-long Nb 3 Sn high gradient quadrupole magnets, designated MQXFA, with aperture 150 mm and operating gradient 132.2 T/m, for a total of twenty magnets. Before assembling and testing the final cold masses at Fermilab, the component quadrupoles are being tested first at the vertical superconducting magnet test facility of the Superconducting Magnet Division (SMD) at Brookhaven National Laboratory (BNL), in superfluid He at 1.9 K and up to 18.0 kA, in accordance with operational requirements of the LHC. The tests of the first two full-length prototype quadrupole magnets MQXFAP1 and MQXFAP2 at BNL have been reported previously. The first two pre-series magnets, the first two that will be used in the LHC, have also now been tested. This paper reports on the quench test and training results of these two magnets. The test results of these magnets will be important for validating the final MQXFA design for operational magnets.
With the successful test of the first two pre-series magnets the US HL-LHC Accelerator Upgrade Project has started production of the MQXFA magnets to be used in Q1/Q3 inner triplet elements of the HL-LHC. This good start comes after the test of two prototypes with limited performance, and it demonstrates the importance of learning from past issues. Therefore, in this paper we want to share the most important lessons learned so far, focusing on those which may be more interesting for similar projects. We will also present the status of MQXFA fabrication in the US.
The relativistic heavy ion collider (RHIC) at BNL uses low-energy RHIC electron cooling (LEReC) to conduct experiments to search for the quantum chromodynamic critical point. The first ever electron cooling based on the RF acceleration of electron beams was experimentally demonstrated on April 5, 2019 using LEReC at BNL. The first critical step in obtaining successful 3D non-magnetized cooling of the Au ion bunches in the RHIC cooling section was matching the electron beam energy with a relative error less than 5 x 10(-4) to the ion beam energy. Part of the LEReC beamline is a dipole magnet that bends the electron beam 180 degrees. One of the most outstanding measurement challenges is that the dipole field is so low (approximate to 200 G). Most of the existing NMR probes can only measure fields >400 G. A lower signal-to-noise ratio at low fields requires the use of larger sample volumes. Working with CAYLAR, the NMR probe has been redesigned and optimized for these low field measurements with high resolution. We report the methods, challenges and results for extensive magnetic field mappings of the 180 degrees dipole magnet. A combination of NMR and Hall sensors was successfully implemented to measure uniform field regimes inside the magnet center area and non-uniform field regimes at the magnet ends. Detailed measurement and mapping were performed at five radii and five heights along the beam trajectory. Meanwhile, a finite element magnetic modeling simulation of the magnet using Opera software was performed. The calculated and measured data were compared, and the calculated data are a good reference for the measured data over long length mapping from the magnet edge to the center. The measured magnetic measurement data are directly useful for beam instrumentation, diagnostics and operation.
This article reports the design, three-dimensional magnetostatic simulation results, coil fabrication, assembly, and low-temperature test results of a C-frame, iron-dominated high-temperature superconductor dipole magnet for ultra high vacuum magnetic-sensitive spectroscopy techniques at the National Synchrotron Light Source (NSLS) at Brookhaven National Laboratory. The magnet is required to provide fields up to similar to 1 T along two spatial directions. With an added capability to rotate about its vertical axis of symmetry, the magnet system is capable of delivering field along all three principal axes. The combination of this magnet and fast-switched, elliptically polarized soft X-rays produced by the NSLS elliptically polarized wiggler forms the basis for an excellent tool for polarization-sensitive studies of magnetic materials. The prototype magnet consists of a set of pancake coils fabricated from BSCCO tape reinforced with stainless steel. Those pancake coils are clamped in a low-carbon AISI 1006 grade steel pole and yoke assembly. For testing purposes, a cold He gas environment provided cooling the superconducting magnet to subtransition temperatures; for operation in an ultra high vacuum endstation environment, cooling can be provided by an external cryocooler. The low-temperature tests establish the safe-operating parameters needed to achieve the target magnetic field values. The measured magnetic field values are in close agreement with the magnetic simulation results, thereby confirming that the magnet design fulfills the performance requirements. The final section of this article lists some suggestions to improve the magnet performance.
The future high luminosity (Hi-Lumi) upgrade of the Large Hadron Collider (LHC) at CERN will include eight (plus two spares) 8.4 m-long cryostatted cold masses which will be components of the triplets for two LHC insertion regions. Each cold mass will consist of two 4.2 m long Nb3Sn high gradient quadrupole magnets, designated MQXFA, with aperture 150 mm and operating gradient 132.6 T & x002F;m, for a total of twenty magnets. Before assembling and testing the final cold masses at Fermilab, the twenty component quadrupoles will be tested first at the vertical superconducting magnet test facility of the Superconducting Magnet Division at Brookhaven National Laboratory (BNL), in superfluid He at 1.9 K and to 18.0 kA, to meet LHC operational requirements. The first two full-length prototype quadrupole magnets, MQXFAP1 and MQXFAP2, have been tested at BNL. This paper reports on the quench test and training results of these magnets, and also the retest of the first prototype, rebuilt and designated as MQXFAP1b. The test results of these magnets will be important for validating the MQXFA design.
Cooling of beams of gold ions using electron bunches accelerated with radio-frequency systems was recently experimentally demonstrated in the Relativistic Heavy Ion Collider at Brookhaven National Laboratory. Such an approach is new and opens the possibility of using this technique at higher energies than possible with electrostatic acceleration of electron beams. The challenges of this approach include generation of electron beams suitable for cooling, delivery of electron bunches of the required quality to the cooling sections without degradation of beam angular divergence and energy spread, achieving the required small angles between electron and ion trajectories in the cooling sections, precise velocity matching between the two beams, high-current operation of the electron accelerator, as well as several physics effects related to bunched-beam cooling. Here we report on the first demonstration of cooling hadron beams using this new approach.
Presents corrections to author information for the above named paper.
This paper presents a new approach for developing and demonstrating high field magnet technology based on a magnet and test facility developed specifically for it. The traditional approach for carrying out high field magnet R&D has been building a new magnet to demonstrate a new design, new material or new technology. However, building a high field magnet is time consuming and expensive. To overcome this limitation, Brookhaven National Laboratory (BNL) built and successfully tested a 10T Nb3Sn dipole DCC017 with large enough open or clear space (31 mm wide and 338 mm high) so that a pair of racetrack coils could be inserted into this opening without disassembling the magnet. The motivation behind this design was to facilitate a magnet R&D program where the new coils (with a large range in width and height accommodated) would reside in a high field region in direct contact with the existing coils (just as other magnet coils) and thus become an integral part of the magnet. We summarize the approach, the magnet, the test facility, past experiences, current and future test plans and planned upgrade. The magnet facility is now available to service the needs of the wider community for testing cable and insert coils in a background field of up to 10 T.
Among the components to be upgraded in LHC interaction regions for the HiLumi-LHC projects are the inner triplet (or low-β) quadrupole magnets, denoted as Q1, Q2a, Q2b, and Q3. The new quadrupole magnets, called MQXF, are based on Nb3Sn superconducting magnet technology and operate at a gradient of 132.6 T/m, with a conductor peak field of 11.4 T. Q1 and Q3 are composed of magnets (called MQXFA) fabricated by the U.S. Accelerator Upgrade Project (AUP), with a magnetic length of 4.2 m. Q2a and Q2b consist of magnets (called MQXFB) fabricated by CERN, with a magnetic length of 7.15 m. After a series of short models, constructed in close collaboration by the US and CERN, the development program is now entering in the prototyping phase, with CERN on one side and BNL, FNAL, and LBNL on the other side assembling and testing their first long magnets We provide in this paper a description of the status of the MQXF program, with a summary of the short model test results, including quench performance, and mechanics, and an update on the fabrication, assembly, and test of the long prototypes.
This paper reports the commissioning of the vertical magnetic measurement system and the room temperature (warm) and cryogenic (cold) magnetic field measurements of the first full-length (4.2 m) quadrupole built by the U. S. Accelerator Upgrade Project (AUP) (formerly the LARP collaboration) for the high luminosity upgrade of the Large Hadron Collider at CERN. The magnet, designated MQXFAP2, is a prototype preceding production for the AUP which will provide ten sets of 8.4-m superconducting insertion region quadrupoles for the Hi-Lumi Upgrade. The quadrupoles will be built by assembling two 4.2-m magnets in a single cryostat. Agreement between Brookhaven National Laboratory's (BNL's) and Lawrence Berkeley National Laboratory's (LBNL's) warm measurement data has indicated that the upgraded vertical magnetic measurement system at Brookhaven National Laboratory is ready for MQXFA magnet production testing. The cold magnetic measurement has been performed and preliminary data analysis has been conducted.
This paper presents the design and test results of the pancake coils for the 25 T, 100 mm bore solenoid that Brookhaven National Laboratory (BNL) is building for the Institute for Basic Science (IBS) in Korea for an Axion dark matter search. The design is based on second-generation (2G) high-temperature superconducting (HTS) tape with no-insulation winding. The major challenges in the high-field, large aperture solenoid are the large stresses and the quench protection. Moreover, the design should be robust for reliable operation in a user facility environment. The paper will also present the construction and test results of two ∼100 mm bore double pancake coils creating a peak field of up to ∼17 T and similar hoop stresses as will be in the 25 T solenoid. The coils were subject to several severe tests, including the simulations of large defects and extended quench studies at ∼4 K. The most striking part of these studies was the demonstration of how fast (a few hundred milliseconds) these coils can turn from the superconducting state to the normal state (quench or thermal runaway). This removes the past concerns of protecting high-field HTS coils because of the low quench propagation velocities.
Nb3Sn accelerator magnet technology has made significant progress during the past decades. For the first time, it is planned to be used in a real accelerator. A relatively small number of Nb3Sn quadrupoles and dipoles will be installed in the Large Hadron Collider (LHC) to increase machine luminosity. Although it will prove the possibility of using Nb3Sn magnets in real machines, many questions of scaling this technology up remain. One of them is related to slow training of Nb3Sn magnets compared to the traditional Nb-Ti accelerator magnets. Since the goal is to operate thousands of Nb3Sn magnets in a future post-LHC accelerator, the slow training will affect both the practical design margin and the nominal operation field. Consequently, the cost of the project to reach the design field level is also increased. To improve our understanding of slow magnet training the existing Fermilah data from Nb3Sn magnet tests were reanalyzed. A summary of coil training features and correlations with fabrication parameters observed is presented in this paper.
The world's first electron cooling based on the rf acceleration of electron bunches was experimentally demonstrated at the Low Energy RHIC Electron Cooler (LEReC) at Brookhaven National Laboratory. The critical step in obtaining cooling of the Au ions in the collider with this new approach was matching the electron and ion relativistic gamma-factors with a relative error of less than 5 x 10(-4). Since the electron beam kinetic energy was just 1.6 MeV, it was required to set the absolute energy of electrons with an accuracy better than 0.8 keV. The method of setting electron energy in conventional coolers was unsuitable for LEReC and a new technique had to be developed. In this paper we describe our experience with measuring the electron beam energy at LEReC and precisely matching electron and ion.-factors, which resulted in demonstration of the cooling.
In the framework of the High-Luminosity Large Hadron Collider, the installation of a new generation of quadrupole magnets is foreseen on each side of ATLAS and CMS experiments. The new magnets are based on Nb3Sn technology and shall be able to reach an ultimate current of 17.9 kA with a peak field of 12.3 T in the coil. In 2016 and 2017, the first two short models, called MQXFS3 and MQXFS5, have been tested at 4.2 and 1.9 K in the two new test benches at the European Organization for Nuclear Research. This paper presents the result of the quench performance of the two models; the first magnet reached nominal but failed to reach ultimate, showing detraining in one coil. MQXFS5 reached ultimate performance without any detraining phenomena, validating the PIT conductor used for the first time in this magnet program.
This paper presents the design, construction, and test results of a hybrid dipole magnet. The inner coils were of second generation (2G) high-temperature superconductor (HTS) ReBCO tape and the outer coils were of low-temperature superconductor (LTS) Nb3Sn Rutherford cable. The HTS and LTS coils were independently powered and protected using different power supplies. The HTS coils were quenched many times with no degradation in performance observed. The hybrid field reached similar to 8.6 T, which is believed to be a record for a hybrid dipole. The maximum field was limited by the stable operation of the leads in the LTS coil at 8000 A. The HTS coils were independently ramped to 800 A, and the LTS coils to 10 000 A. With improved leads and instrumentation, this hybrid dipole is expected to produce over 13 T when the ReBCO tape in the HTS coil is aligned nearly parallel to the field. One major purpose of this program was to perform magnetization studies in the coils made with the HTS tape. Magnetization-induced field errors are expected to be small when the field is nearly parallel to the wide face of the tape. The magnetization measurements were performed at 77 K with the two racetrack coils in two orientations, with field predominantly either parallel or perpendicular to the wide face of the HTS tape. In addition, measurements were also performed at 4 K in different background fields provided by the outer Nb3Sn coils. This paper will summarize the magnetization measurements and present the quenching experience of the HTS coils in this hybrid magnet system.