Superconductivity is an essential technology for reducing carbon emissions and electrifying the transportation sector. Its unique ability to provide higher power density and greater efficiency sets it apart from other technologies. This document outlines a plan for integrating superconducting technology into the transportation sector, identifying major challenges and interim steps to be taken to overcome them. Implementing this plan and securing public and private funds will help transition the transportation sector towards zero-emission aircraft, high-capacity efficient shipping, and widespread use of a superconductivity-liquid hydrogen energy platform for transportation.
The US Physics community completed the Snowmass planning process in 2022, culminating in the HEPAP Particle Physics Project Prioritization Panel (P5) publishing its summary report at the end of 2023. Building on this, the US Magnet Development Program, a national accelerator magnet R D program established by DOE-OHEP in 2016, has updated its strategic plan to align with the 2023 P5 report, resulting in this roadmap document.
This paper presents an overview of thermal management challenges associated with aircraft that rely on liquid hydrogen as the sole fuel source. The paper discusses strategies that can enhance the overall cooling capacity and enable a larger contribution of fuel cells to the overall power. Design considerations for heat exchangers to integrate cryogenic hydrogen with secondary thermal management loops, outer mold line cooling, and additional thermal management strategies are presented. Cooling requirement estimates for a blended-wing aircraft (112 passengers, 2400 nautical miles) are reported. A finite element simulation using RANS suggests a cooling capacity rate of the order of 10 kW/m(2) is available through the Outer Mold Line (OML). The paper also reports on the cooling capacity available by using hydrogen as a heat sink to cool the power train. For the IZEA concept, the hydrogen stream to the fuel cell can handle close to 6% of the fuel cell heat generation.
This paper will explain why solving the heat dissipation of high-power fuel cells on aircraft is a big challenge. In this paper, we will demonstrate all the electric and thermal power associated with hydrogen fuel cell systems as a power source for future electric-powered aircrafts and discuss two possible mechanisms for cooling a fuel cell stack on an aircraft, such as ducted radiators and outer mold line heat exchangers, and their respective advantages and disadvantages. We will also discuss the thermal flux and additional drag by using these two cooling methods for IZEA's proposed aircraft. Finally, we will propose possible fuel cell and cooling system designs for aviation applications.
The US HL-LHC Accelerator Upgrade Project (AUP) is fabricating the MQXFA magnets to be used in the Q1 and Q3 Inner Triplet elements of the High Luminosity LHC (HL-LHC). This is the first production of Nb3Sn magnets for a particle accelerator, together with the MQXFB magnets for Q2a and Q2b. Here we show status and some results of MQXFA magnets fabrication and vertical test.
About one hundred magnets of six different types shall be installed in the High Luminosity LHC (HL-LHC) in the years 2026--2028 at CERN. The magnets design, construction and test are based on CERN collaborations with institutes and industrial partners in USA, Spain, Italy, Japan and China. Three types of correctors are based on Nb–Ti technology and feature conductor peak fields in the 2 to 4 T range: for all of them the protoype phase has been successfully completed. The production is well advanced for the superferric correctors, and is starting for the canted cos theta correctors and for the nested correctors. The separation and recombination Nb–Ti dipoles D1 and D2, with a 4.5-6 T bore field range, are both in the prototype phase after the completion of the short model program. The most challenging magnet, the Nb3Sn quadrupole with conductor peak field above 11 T, is in the prototype phase at CERN and halfway through the production phase in the USA. In this paper we will give, for each type of magnet, an overview of the main achievements obtained so far and we will outline the technical points still needing validation from the prototype program.
Stakeholders representing concerns of national and global leadership, industries that use superconducting magnets in products, manufacturers of superconducting wires and tapes that supply to industries, and innovation generators from small businesses and universities came together to address stewardship of superconducting magnet technology and assurance of supply of advanced superconductors to the accelerator sector. This report outlines potential public-private partnerships that develop and enhance domestic capabilities to meet the needs of science facilities in the accelerator systems sector and in the broader commercial ecosystem.
By the end of October 2022, the US HL-LHC Accelerator Upgrade Project (AUP) had completed fabrication of ten MQXFA magnets and tested eight of them. The MQXFA magnets are the low-beta quadrupole magnets to be used in the Q1 and Q3 Inner Triplet elements of the High Luminosity LHC. This AUP effort is shared by BNL, Fermilab, and LBNL, with strand verification tests at NHMFL. An important step of the AUP QA plan is the testing of MQXFA magnets in a vertical cryostat at BNL. The acceptance criteria that could be tested at BNL were all met by the first four production magnets (MQXFA03-MQXFA06). Subsequently, two magnets (MQXFA07 and MQXFA08) did not meet some of the criteria and were disassembled. Lessons learned during the disassembly of MQXFA07 caused a revision to the assembly specifications that were used for MQXFA10 and subsequent magnets. In this article, we present a summary of: 1) the fabrication and test data for all the MQXFA magnets; 2) the analysis of MQXFA07/A08 test results with characterization of the limiting mechanism; 3) the outcome of the investigation, including the lessons learned during MQXFA07 disassembly; and 4) the finite element analysis correlating observations with test performance.
In this White Paper for the Snowmass 2021 Process, we propose the establishment of a magnet Leading-Edge technology And Feasibility-directed Program (LEAF Program) to achieve readiness for a future collider decision on the timescale of the next decade. The LEAF Program would rely on, and be synergetic with, generic R&D efforts presently covered - in the US - by the Magnet Development Program (MDP), the Conductor Procurement and R&D (CPRD) Program and other activities in the Office of HEP supported by Early Career Awards (ECA) or Lab Directed R&D (LDRD) funds. Where possible, ties to synergetic efforts in other Offices of DOE or NSF are highlighted and suggested as wider Collaborative efforts on the National scale. International efforts are also mentioned as potential partners in the LEAF Program. We envision the LEAF Program to concentrate on demonstrating the feasibility of magnets for muon colliders as well as next generation high energy hadron colliders, pursuing, where necessary and warranted by the nature of the application, the transition from R&D models to long models/prototypes. The LEAF Program will naturally drive accelerator-quality and experiment-interface design considerations. LEAF will also concentrate, where necessary, on cost reduction and/or industrialization steps.
Radio frequency superconductivity is a cornerstone technology for many future HEP particle accelerators and experiments from colliders to proton drivers for neutrino facilities to searches for dark matter. While the performance of superconducting RF (SRF) cavities has improved significantly over the last decades, and the SRF technology has enabled new applications, the proposed HEP facilities and experiments pose new challenges. To address these challenges, the field continues to generate new ideas and there seems to be a vast room for improvements. In this paper we discuss the key research directions that are aligned with and address the future HEP needs.
The most effective way to achieve very high collision energies in a circular particle accelerator is to maximize the field strength of the main bending dipoles. In dipole magnets using Nb-Ti superconductor the practical field limit is considered to be 8-9 T. When Nb3Sn superconductor material is utilized, a field level of 15-16 T can be achieved. To further push the magnetic field beyond the Nb3Sn limits, High Temperature Superconductors (HTS) need to be considered in the magnet design. The most promising HTS materials for particle accelerator magnets are Bi2212 and REBCO. However, their outstanding performance comes with a significantly higher cost. Therefore, an economically viable option towards 20 T dipole magnets could consist in an hybrid solution, where both HTS and Nb3Sn materials are used. We discuss in this paper preliminary conceptual designs of various 20 T hybrid magnet concepts. After the definition of the overall design criteria, the coil dimensions and parameters are investigated with finite element models based on simple sector coils. Preliminary 2D cross-section computation results are then presented and three main layouts compared: cos-theta, block, and common-coil. Both traditional designs and more advanced stress-management options are considered.
We take a comprehensive look at conductors used in superconducting magnets for the accelerator sector and explore the ramifications of the present marketplace for supply of conductor to future accelerator facilities. While there are thousands of superconductors, many of which have promising properties for applications, we outline the journey a promising material must take to become a magnet conductor that is manufactured at the scale needed for an accelerator facility. Among the few materials that actually reach this scale, Nb$_{3}$Sn is arguably the workhorse conductor for the next generation of accelerators. Yet, a marketplace pull equivalent to the medical imaging magnet industry, which consumes close to 1000 tons of commodity-scale Nb-Ti conductor per year, has not emerged. This aspect greatly complicates the steps that must be taken to assure readiness of manufacturing for the next accelerator facility. Meanwhile, high-temperature superconductors (HTS), which are capable of extremely high fields at low temperature, are advancing rapidly as magnet conductors, and the long horizons of large physics projects could provide time for them to emerge and displace Nb-based materials. We close by examining in more detail the ecosystem that connects accelerator magnet conductors with broader industry applications, in particular areas that are presently in rapid development such as fusion and wind turbines and which would potentially require hundreds of tons of conductor.
The MQXFA Quadrupole magnets will be installed in High Luminosity LHC to form the Q1 and Q3 inner triplet optical elements in front of the interaction points 1 (ATLAS) and 5 (CMS). A pair of MQXFA units is assembled in a stainless steel helium vessel, including the end domes, to make the Q1 Cold Mass or the Q3 Cold Mass. The US HL LHC Accelerator Upgrade Project* is responsible for the design, manufacturing and test of the Q1/Q3 Cold Masses and the complete MQXFA magnets. CERN provides the cryostat components and is responsible for integration and installation in HL LHC. The MQXFA quadrupoles have 150 mm aperture, 4.2 m magnetic length, nominal gradient of 132.2 T/m, and coil peak field of 11.3 T. They use Nb_3Sn conductor and a support structure made of segmented aluminum shells pre-loaded by using bladders and keys. This report presents the final design of the MQXFA quadrupole magnets. *Supported by the U.S. Department of Energy, Office of Science, Office of High Energy Physics
Colliders are built on a foundation of superconducting magnet technology that provides strong dipole magnets to maintain the beam orbit and strong focusing magnets to enable the extraordinary luminosity required to probe physics at the energy frontier. The dipole magnet strength plays a critical role in dictating the energy reach of a collider, and the superconducting magnets are arguably the dominant cost driver for future collider facilities. As the community considers opportunities to explore new energy frontiers, the importance of advanced magnet technology - both in terms of magnet performance and in the magnet technology's potential for cost reduction - is evident, as the technology status is essential for informed decisions on targets for physics reach and facility feasibility.
Niobium-titanium alloys have been widely used in superconducting applications since the early 1960s. The success of Nb–Ti has been due to its combination of excellent strength and ductility with high current-carrying capacity at magnetic fields sufficient for most applications. Moreover, these advantages are obtained with raw material and fabrication costs that are significantly lower than other technological superconductors for magnetic fields in the 2–8 T range. A significant factor driving down the cost is the widespread use of Nb–Ti in magnetic resonance imaging (MRI) magnets, which amounts to a consumption of approximately 1000 tons per year of finished Cu and Nb–Ti, strand. Another unique advantage of Nb–Ti superconductors is the fact that heat treatments that form flux-pinning centres can be applied prior to cabling, winding and other magnet assembly steps. This is made possible by the lack of any strong dependence of the superconducting properties on strain and by the mechanical toughness of Nb–Ti strands. High yield strength, comparable to that of steels [1], further relaxes constraints on the support structure. These excellent properties will ensure continued widespread use of Nb–Ti alloys for a long time to come. Primary applications of Nb–Ti alloy superconductors include magnets for MRI, nuclear magnetic resonance (NMR), laboratory apparatus, particle accelerators, electric power conditioning, minesweeping, ore separation, levitated trains and superconducting magnetic energy storage (SMES).
Conductor on Round Core (CORC ® ) wires and cables, constructed from multiple layers of helically wound REBa 2 Cu 3 O 7− δ tapes, are a promising cable technology for high field magnet applications. An important feature of high-temperature superconductor cables is the ability to share current between conductors, allowing current to bypass drops in I c and minimizing the risk of hot spot formation, which could lead to potential burnout in the superconductor. In contrast to stacked-tape cables, which have continuous contact between tapes, in CORC ® the transfer points occur at discrete tape crossovers. The tape-to-tape contact resistance, R c , plays a critical role in the current sharing capabilities and current distribution in cables. For the work reported here, special CORC ® wires were manufactured using different winding parameters to investigate variations in R c . Variations comprised inclusion of a lubricant, different lubricant conductivity, inclusion of pre-tinning, and heating briefly to melt the solder. Cables were first tested as straight lengths, followed by bending to a 10 cm diameter. In straight cables R c values ranged from 1 to over 1000 μ Ω cm 2 , depending on cabling parameters, with the highest values being found for cables made by the present ‘standard’ process. Bending the cables to a 10 cm diameter decreased R c by a factor 2–5. Tinning with PbSn decreased R c by three orders of magnitude compared to standard CORC ® wires, and heat treating wires with tinned conductor resulted in only a small further decrease in R c . Based on the measured R c at an electric field of 1 μ V cm −1 the resulting current transfer length between layers can range from a few millimeters to a tens of centimeters. Examination of contacts with a laser confocal microscope showed plastic deformation of the copper at the edges of the contact overlap area, apparently caused by thicker plating at tape edges digging into the copper of neighboring layers. These images reveal that only a fraction of the total contact surface may actually be touching when there is nothing to compensate for height differential. Images of the PbSn coated tapes indicated that application of solder produces a much more uniform contact surface and higher contact area. Furthermore, imaging of CORC ® cross-sections confirmed that in the non-tinned cables there are many regions where tapes are not in contact, while in contrast the PbSn cable shows significantly more contact between the tapes. These different imaging techniques reveal that tape surface morphology is a significant parameter in determining R c .
The High Luminosity Large Hadron Collider (HL-LHC) is the new flagship project of CERN. First endorsed in 2013 and approved in 2016, HL-LHC is an upgrade of the accelerator aiming to increase by a factor of ten the statistics of the LHC collisions at the horizon of 2035–2040. HL-LHC relies on cutting edge technologies: among them, large aperture superconducting magnets will replace the present hardware to allow a smaller beam size in two interaction points (IPs). The project involves the construction of about 150 magnets of six different types: the quadrupole triplet, two main dipoles and three orbit correctors. The triplet, manufactured at CERN and in the USA, will consist of 30 magnets based on Nb 3 Sn technology, with an operational peak field of 11.4 T. These will be the first quadrupole Nb 3 Sn magnets installed in a particle accelerator. The other five types of magnets, all relying on Nb–Ti technology, present non-trivial challenges in the design and construction; they will be manufactured as part of in-kind contribution under the responsibility of institutes in Japan, China, Spain, and Italy. The project is now in the phase of transition between qualification through short models and prototypes and the beginning of the series construction. In this paper we review the magnet requirements, the reasons for selecting the design, the technological challenges with respect to previous projects, and we summarize the steps that have been taken to validate the baseline.
Nb deposited by magnetron sputtering onto hot Cu-15 wt.%Sn bronze substrates at temperatures above 700 °C achieved Nb3Sn film growth at a rate of 33 nm min−1, which was an order of magnitude faster than that achieved for deposition of Nb on bronze at low temperature followed by in situ post reaction at the same high temperatures. Tin content in the Nb3Sn films made on hot bronze was ∼26.3%, which is significantly higher than ∼24.5% obtained by post-reaction as well as for typical bulk reactions between Nb and α-bronze. The Nb3Sn lattice parameter was consistent with measured tin content and predicted elastic strain for both routes. Critical temperatures of 14 K–16 K, instead of 18 K, were consistent with elastic strain due to coefficient of thermal expansion mismatch between the Nb3Sn and bronze substrate and, for the hot-bronze samples, stress related to the growth mechanism. Films were fully coalesced and had surface roughness values <20 nm over a 100 μm2 scan. Grain structure of the Nb3Sn films produced by Nb sputtering on hot bronze resembles zone 2 in the Thornton structure-zone diagram, in contrast to the equiaxed grain structure reminiscent of microstructure observed in reacted Nb3Sn wires exhibited by the post-reaction route.
In 2020, editors at Clarivate Analytics decided to suppress the 2019 Journal Impact Factor (JIF) for the Transactions on Applied Superconductivity (TAS) from Journal Citation Reports (JCR). This action did not affect the indexing of TAS articles in Web of Science. In this editorial for our authors and readers, we describe why this decision by Clarivate editors was misguided.