By creation of solid solutions of the recently explored low-cost superhard boride, tungsten tetraboride (WB4), the hardness can be increased. To illustrate this concept, various concentrations of molybdenum (Mo) in WB4, that is, W1-xMoxB4 (x = 0.00-0.50), were systematically synthesized by arc melting from the pure elements. The as-synthesized samples were characterized using energy-dispersive X-ray spectroscopy (EDS) for elemental analysis, powder X-ray diffraction (XRD) for phase identification, Vickers microindentation for hardness testing, and thermal gravimetric analysis for determining the thermal stability limit. While the EDS analysis confirmed the elemental purity of the samples, the XRD results indicated that Mo is completely soluble in WB4 over the entire concentration range studied (0-50 at. %) without forming a second phase. When 3 at. % Mo is added to WB4, Vickers hardness values increased by about 15% from 28.1 +/- 1.4 to 33.4 +/- 0.9 GPa under an applied load of 4.90 N and from 43.3 +/- 2.9 to 50.3 +/- 3.2 GPa under an applied load of 0.49 N. Thermal gravimetric analysis revealed that the powders of this superhard solid solution, W0.97Mo0.03B4, are thermally stable in air up to similar to 400 degrees C. These results indicate that the hardness of superhard transition-metal borides may be enhanced by making solid solutions with small amounts of other transition metals, without introducing a second phase to their structures.

Rhenium diboride (ReB2), containing corrugated layers of covalently bonded boron, is a superhard metallic compound with a microhardness reaching as high as 40.5 GPa (under an applied load of 0.49 N). Tungsten diboride (WB2), which takes a structural hybrid between that of ReB2 and AlB2, where half of the boron layers are planar (as in AlB2) and half are corrugated (as in ReB2), has been shown not to be superhard. Here, we demonstrate that the ReB2-type structure can be maintained for solid solutions of tungsten in ReB2 with tungsten content up to a surprisingly large limit of nearly 50 atom %. The lattice parameters for the solid solutions linearly increase along both the a- and c-axes with increasing tungsten content, as evaluated by powder X-ray and neutron diffraction. From micro- and nanoindentation hardness testing, all of the compositions within the range of 0-48 atom % W are superhard, and the bulk modulus of the 48 atom % solid solution is nearly identical to that of pure ReB2. These results further indicate that ReB2-structured compounds are superhard, as has been predicted from first-principles calculations, and may warrant further studies into additional solid solutions or ternary compounds taking this structure type.

AbstractThe superhard solid solution W1‐xMoxB4 (x = 0.00—0.50) is systematically investigated by arc melting of the elements using a B:W ratio of 12:1 (<2020 °C, ≈3 min).

Significance Superhard materials are those with hardness competitive with diamond. This study investigates tungsten tetraboride, a superhard metallic compound, and a promising candidate to revolutionize cutting tools and to succeed the “hard metals,” such as tungsten carbide, that are commonly used. Unfortunately, the structure of this material has been contested for over half a century. Previous attempts at its solution have lacked comprehensiveness, as they have not used techniques, such as neutron diffraction, which are capable of differentiating between light and heavy elements (boron and tungsten, respectively). Utilizing both X-ray and neutron diffraction, this study reveals that tungsten tetraboride is actually an interesting ‘new’ structural hybrid between lower and higher borides, a missing link that further confirms the structural regularity among borides.

Supercapacitors now play an important role in the progress of hybrid and electric vehicles, consumer electronics, and military and space applications. There is a growing demand in developing hybrid supercapacitor systems to overcome the energy density limitations of the current generation of carbon-based supercapacitors. Here, we demonstrate 3D high-performance hybrid supercapacitors and microsupercapacitors based on graphene and MnO2 by rationally designing the electrode microstructure and combining active materials with electrolytes that operate at high voltages. This results in hybrid electrodes with ultrahigh volumetric capacitance of over 1,100 F/cm(3). This corresponds to a specific capacitance of the constituent MnO2 of 1,145 F/g, which is close to the theoretical value of 1,380 F/g. The energy density of the full device varies between 22 and 42 Wh/l depending on the device configuration, which is superior to those of commercially available double-layer supercapacitors, pseudocapacitors, lithium-ion capacitors, and hybrid supercapacitors tested under the same conditions and is comparable to that of lead acid batteries. These hybrid supercapacitors use aqueous electrolytes and are assembled in air without the need for expensive "dry rooms" required for building today's supercapacitors. Furthermore, we demonstrate a simple technique for the fabrication of supercapacitor arrays for high-voltage applications. These arrays can be integrated with solar cells for efficient energy harvesting and storage systems.

High surface area in h-WO3 has been verified from the intracrystalline tunnels. This bottom-up approach differs from conventional templating-type methods. The 3.67 Å diameter tunnels are characterized by low-pressure CO2 adsorption isotherms with nonlocal density functional theory fitting, transmission electron microscopy, and thermal gravimetric analysis. These open and rigid tunnels absorb H+ and Li+, but not Na+ in aqueous electrolytes without inducing a phase transformation, accessing both internal and external active sites. Moreover, these tunnel structures demonstrate high specific pseudocapacitance and good stability in an H2SO4 aqueous electrolyte. Thus, the high surface area created from 3.67 Å diameter tunnels in h-WO3 shows potential applications in electrochemical energy storage, selective ion transfer, and selective gas adsorption.

Author(s): Lech, Andrew Thomas | Advisor(s): Kaner, Richard B | Abstract: As the limits of what can be achieved with conventional hard compounds, such as tungsten carbide, are nearing reach, materials are an area of increasing industrial interest. The refractory hard metal borides, such as ReB2 and WB4, offer an increasingly attractive alternative to diamond and cubic boron nitride as a next-generation tool material. In this Thesis, a thorough discussion is made of the progress achieved by our laboratory towards understanding the synthesis, structure, and properties of these extremely hard compounds. Particular emphasis is placed on structural manipulation, solid solution formation, and the unique crystallographic manifestations of what might also be called super-hard metals.

Nanostructures of the conducting polymer poly(3,4-ethylenedioxythiophene) with large surface areas enhance the performance of energy storage devices such as electrochemical supercapacitors. However, until now, high aspect ratio nanofibers of this polymer could only be deposited from the vapor-phase, utilizing extrinsic hard templates such as electrospun nanofibers and anodized aluminum oxide. These routes result in low conductivity and require postsynthetic template removal, conditions that stifle the development of conducting polymer electronics. Here we introduce a simple process that overcomes these drawbacks and results in vertically directed high aspect ratio poly(3,4-ethylenedioxythiophene) nanofibers possessing a high conductivity of 130 S/cm. Nanofibers deposit as a freestanding mechanically robust film that is easily processable into a supercapacitor without using organic binders or conductive additives and is characterized by excellent cycling stability, retaining more than 92% of its initial capacitance after 10,000 charge/discharge cycles. Deposition of nanofibers on a hard carbon fiber paper current collector affords a highly efficient and stable electrode for a supercapacitor exhibiting gravimetric capacitance of 175 F/g and 94% capacitance retention after 1000 cycles.

Three-dimensional core-shell organic-inorganic hybrid solar cells with tunable properties are demonstrated via electropolymerization. Air-stable poly(3,4-ethylenedioxythiophene) (PEDOT) shells with controlled thicknesses are rapidly coated onto periodic GaAs nanopillar arrays conformally, preserving the vertical 3D structure. The properties of the organic layer can be readily tuned in situ, allowing for (1) the lowering of the highest occupied molecular orbital level (|ΔE| ∼ 0.28 eV), leading to the increase of open-circuit voltage (V(OC)), and (2) an improvement in PEDOT conductivity that results in enhanced short-circuit current densities (J(SC)). The incorporation of various anionic dopants in the polymer during the coating process also enables the tailoring of the polymer/semiconductor interface transport properties. Systematic tuning of the device properties results in a J(SC) of 13.6 mA cm(-2), V(OC) of 0.63 V, peak external quantum efficiency of 58.5%, leading to a power conversion efficiencies of 4.11%.

Engineering a low-cost graphene-based electronic device has proven difficult to accomplish via a single-step fabrication process. Here we introduce a facile, inexpensive, solid-state method for generating, patterning, and electronic tuning of graphene-based materials. Laser scribed graphene (LSG) is shown to be successfully produced and selectively patterned from the direct laser irradiation of graphite oxide films under ambient conditions. Circuits and complex designs are directly patterned onto various flexible substrates without masks, templates, post-processing, transferring techniques, or metal catalysts. In addition, by varying the laser intensity and laser irradiation treatments, the electrical properties of LSG can be precisely tuned over 5 orders of magnitude of conductivity, a feature that has proven difficult with other methods. This inexpensive method for generating LSG on thin flexible substrates provides a mode for fabricating a low-cost graphene-based NO2 gas sensor and enables its use as a heterogeneous scaffold for the selective growth of Pt nanoparticles. The LSG also shows exceptional electrochemical activity that surpasses other carbon-based electrodes in electron charge transfer rate as demonstrated using a ferro-/ferricyanide redox couple.

Tungsten tetraboride (WB(4)) is an interesting candidate as a less expensive member of the growing group of superhard transition metal borides. WB(4) was successfully synthesized by arc melting from the elements. Characterization using powder X-ray diffraction (XRD) and energy-dispersive X-ray spectroscopy (EDX) indicates that the as-synthesized material is phase pure. The zero-pressure bulk modulus, as measured by high-pressure X-ray diffraction for WB(4), is 339 GPa. Mechanical testing using microindentation gives a Vickers hardness of 43.3 ± 2.9 GPa under an applied load of 0.49 N. Various ratios of rhenium were added to WB(4) in an attempt to increase hardness. With the addition of 1 at.% Re, the Vickers hardness increased to approximately 50 GPa at 0.49 N. Powders of tungsten tetraboride with and without 1 at.% Re addition are thermally stable up to approximately 400 °C in air as measured by thermal gravimetric analysis.

The formation of MoO(3) sheets of nanoscale thickness is described. They are made from several fundamental sheets of orthorhombic alpha-MoO(3), which can be processed in large quantities via a low cost synthesis route that combines thermal evaporation and mechanical exfoliation. These fundamental sheets consist of double-layers of linked distorted MoO(6) octahedra. Atomic force microscopy (AFM) measurements show that the minimum resolvable thickness of these sheets is 1.4 nm which is equivalent to the thickness of two double-layers within one unit cell of the alpha-MoO(3) crystal.