The Superconducting Quantum Materials and Systems Center, a U. S. Department of Energy National Quantum Information Science Research Center, has conducted a comprehensive and coordinated study using superconducting transmon qubit chips with known performance metrics to identify the underlying materials-level sources of device-to-device performance variation. Following qubit coherence measurements, these qubits of varying base superconducting metals and substrates have been examined with various non-destructive and invasive material characterization techniques at Northwestern University, Ames National Laboratory, and Fermilab as part of a blind study. We find trends in variations of the depth of the etched substrate trench, the thickness of the surface oxide, and the geometry of the sidewall, which when combined, lead to correlations with the T1 lifetime across different qubits on the same chip. In addition, we provide a list of features that varied from device to device, for which the impact on performance requires further studies. Finally, we identify two low-temperature characterization techniques that may potentially serve as proxy tools for qubit measurements. These insights provide materials-oriented solutions to not only reduce performance variations across neighboring devices but also to engineer and fabricate devices with optimal geometries to achieve performance metrics beyond the state-of-the-art values.
The effects of alloying elements on diffusion pathways and migration energies of interstitial carbon in austenite (f.c.c.) and ferrite (b.c.c.) are studied using density functional theory first-principles calculations. The binding energies between carbon and alloying elements are determined through 6th nearest-neighbor (NN) distances. The elements studied are Ni, Mo, V, Cr, Mn, Cu, Al, Ti, and Si, relevant to most high-strength steels. Nickel, Mn, Al, and Si have repulsive binding energies; Mo, V, Cr, Cu, and Ti have attractive binding energies in austenite and ferrite. Alloying elements at 1st NN sites of a C atom in an octahedral site introduce asymmetry into the minimum energy diffusion pathway, causing up to -1 eV changes in saddle-point energies. This pathway goes from one octahedral site to another via intermediate energy states, differing for austenite and ferrite. We find that the elements with attractive binding energies increase the energy barrier for C migration resulting in decelerated carbon diffusion, while the elements with repulsive binding energies decrease the energy barrier for C migration leading to accelerated C diffusion. The magnitude of changes in C migration energies is proportional to the binding energies between C and alloying elements. Among the three austenite stabilizers, Ni and Mn reduce the activation energy for carbon diffusion, whereas Cu increases it. Regarding the four ferrite stabilizers, Si raises the activation energy, while V and Ti lower it in ferrite. Aluminum has no significant impact on C's diffusivity, whereas Mo and Cr increase the activation energy for carbon diffusion.
We investigate the effect of aging temperature on precipitation behavior and mechanical properties of an Al–7.6Zn–2.7Mg–2.0Cu–0.1Zr–0.07Ti (wt.%) alloy by evaluating the matrix's microhardness, electrical resistivity, and tensile properties: additionally, employing X-ray diffraction (XRD), differential scanning calorimetry (DSC), transmission electron microscopy (TEM), and atom-probe tomography (APT) to characterize this alloy. The nanoprecipitates forming under peak-aging conditions vary with aging temperature, forming coherent GPI zones at 80 °C, GPII zones with minor η' at 120–150 °C, and η'/η with minor GP zones at 180–220 °C. GPI and GPII zones forming at 80–150 °C contain similar concentrations of solute atoms (11Zn–9Mg–(<1.0)Cu (at.%)), whereas the η'/η nanoprecipitates forming at 180 °C contain larger concentrations of solute atoms (28Zn–24Mg–3.4Cu (at.%)). The strength of the peak-aged alloy decreases with increasing aging temperature owing to the increasing size and decreasing number density of the nanoprecipitates. Under peak-aging conditions, precipitation strengthening originates mainly from dislocation shearing at 80–150 °C and from Orowan bypassing at temperatures above 180 °C. The shearable to non-shearable transition of the nanoprecipitates at 180 °C reduces the strain hardening rate, thereby decreasing the alloy's ductility.
Using electrochemical impedance spectroscopy, we have devised a method of sensing the microscopic surface conditions on the surface of niobium as it is undergoing an electrochemical polishing (EP) treatment. The method uses electrochemical impedance spectroscopy (EIS) to gather information on the surface state of the electrode without disrupting the polishing reaction. The EIS data is analyzed using a so-called distribution of relaxation times (DRT) method. Using DRT, the EIS data can be deconvolved into discrete relaxation time peaks without any a priori knowledge of the electrode dynamics. By analyzing the relaxation time peaks, we are able to distinguish two distinct modes of the EP reaction. As the polishing voltage is increased, the electrode transitions from the low voltage EP mode, characterized by a single relaxation time peaks, to the high voltage EP mode, characterized by two relaxation time peaks. We theorize that this second peak is caused by the formation of an oxide layer on the electrode. We also find that this oxide induced peak transitions from to a negative relaxation time, which is indicative of a blocking electrode process. By analyzing EPed samples, we show that samples polished in the low voltage mode have significantly higher surface roughness due to grain etching and faceting. We find that the surface roughness of the samples only improves when the oxide film peak is present and in the negative relaxation time region. This shows that EIS combined with DRT analysis can be used to predict etching on EPed Nb. This method can also be performed before or during the EP, which could allow for adjustment of polishing parameters to guarantee a smooth cavity surface finish.
The feasibility of using argon-atomized QT 17-4+ stainless steel powder for directed energy deposition (DED) additive manufacturing is studied. The QT 17-4+ steel is a novel martensitic steel designed based on the compositional modification of the standard 17-4 precipitation-hardened (PH) stainless steel. This modification aims to achieve better mechanical properties of as-deposited components compared to the heat-treated wrought 17-4PH steel. In this study, QT 17-4+ steel powder is used for DED, for the first time. The influence of laser power, laser scan speed, powder feed rate, and hatch overlap on the density is studied. The central composite design is used to determine the experimental matrix of these factors. The response surface methodology is used to obtain the empirical statistical prediction model. Both columnar and equiaxed parent austenite grain structures are observed. X-ray diffraction analyses reveal a decrease in the percentage of retained austenite from 19% in the powder to 5% after DED. The microhardness of the DED processed sample in the as-deposited state is slightly higher than that of wrought 17-4PH steel either solution-annealed or H900-aged. A higher 0.2% yield strength, a lower ultimate tensile strength, and lower elongation are observed for the vertically printed test sample, when compared to the horizontal one. A novel QT17-4+ stainless steel powder is used in directed energy deposition (DED), for the first time. Process parameters are optimized by the response surface methodology (RSM). The microstructure, level of porosity, phase content, and anisotropy in mechanical properties are characterized. The microhardness of the DED'ed steel is higher than that of either solution-annealed or H900-aged 17-4PH wrought steel. image
Despite having advantageous superconducting properties, Nb3Sn superconducting radiofrequency (SRF) cavities still have practical challenges compared to Nb SRF cavities due to the brittle nature of Nb3Sn. Performance degradation can occur when an Nb3Sn SRF cavity experiences mechanical stresses, such as during handling and tuning of the cavity. In this study, we present a potential treatment for SRF cavities that have experienced stress-induced performance degradation that involves a recoating procedure. The degraded cavity is coated with a small amount of Sn using a single-step vapor-diffusion methodology. Using this approach, we can recover a significant portion of the lost performance of the Nb3Sn SRF cavity.
We demonstrate the origin of the modification to the primary Mg2Si phase induced by ultrasonic treatment (UST) of a P-modified Al-Mg2Si alloy through combined experimental and theoretical investigations. Multicomponent Al-Mg2Si alloys contain various secondary phases including primary Mg2Si, Q, Si, theta, and Zn phases. Regardless of the cooling rate, applying UST transforms the coarse, irregular dendritic Mg2Si phase into a fine, compact phase. High-resolution transmission electron microscopy revealed that in the absence of UST, the Mg3P2 phase acted as a preferential nucleation site for the primary Mg2Si phase. By contrast, when UST was applied, the MgO particles were the main nucleation sites for this phase. First-principles calculations confirmed the higher nucleation potency of the MgO phase compared with that of the Mg3P2 phase. UST resulted in the deagglomeration of MgO particles while improving their wettability to molten Al, allowing the more potent MgO particles to act as nucleation sites for the primary Mg2Si phase. Our experimental and theoretical results show that UST alters the primary Mg2Si nucleation pathway from the Mg3P2 phase to the more potent MgO particles activated by UST, resulting in a significant modification of the primary Mg2Si phase in chemically modified Al-Mg2Si alloys.
Atom probe tomography is a ubiquitous method in materials science and engineering capable of revealing the atomic-level three-dimensional composition of a plethora of materials. Beside the nature of atoms forming the analyzed material, atom probe data are also known to contain information on the crystallography. In particular, remnants of the atomic plane sets forming on the surface of the tip-shaped samples are commonly found in atom probe data sets of crystalline metallic materials. The plane remnants can be utilized to correlate the nano-scale chemical analysis that atom probe tomography provides with the crystallographic structure on the same scale. We describe a protocol to reveal and track the atomic planes systematically from raw atom probe data. We demonstrate for both metals and semiconductors that the extracted crystallographic can be used to calibrate a dynamic reconstruction of the respective data set acquired in atom probe tomography. Furthermore, we utilize the crystal planes to make precise measurements of layer thicknesses in atom probe data of semiconductor heterostructures. (c) 2024 Author(s). All article content, except where otherwise noted, is licensed under a Creative Commons Attribution-NonCommercial 4.0International (CC BY-NC) license (https://creativecommons.org/licenses/by-nc/4.0/).
In this study we will show a new method of polishing for Nb3Sn cavities known as centrifugal barrel polishing (CBP). Using this method, Nb3Sn coated samples are polished to a surface roughness comparable to a traditional Nb cavity after electropolishing (EP). We also investigate different methods of cleaning the Nb3Sn surface after CBP to remove residual abrasive particles. The polished Nb3Sn surface is analyzed using confocal laser microscopy, and scanning electron microscopy (SEM) is used to image the surface and measure the surface roughness after polishing. Transmission electron microscopy (TEM) is also used for high resolution analysis of the surface after polishing. Finally, we show that centrifugal barrel polishing can improve the performance of a Nb3Sn SRF cavity.
We report on atomic-scale analyses of nucleation and growth of Zr oxide precipitates and the microstructural evolution of internally oxidized Nb3Sn wires for high-field superconducting magnet applications, utilizing atom probe tomography (APT), transmission electron microscopy (TEM), and first-principles calculations. APT analyses reveal that prior to interfacial reactions at Nb/Nb3Sn interfaces, Zr atoms in an unreacted Nb-1Zr-4Ta (at.%) alloy form clusters with O atoms owing to their high affinity for oxygen and are segregated at grain boundaries (GBs) in the Nb grains. Then, nucleation of Zr oxide precipitates occurs in Nb3Sn and at Nb3Sn/Nb interfaces, driven by the small solubility of Zr and O in Nb3Sn compared to Nb. Quantitative APT and TEM analyses of Zr oxide precipitates in Nb3Sn layers demonstrate the nucleation, growth, and coarsening processes of Zr oxide precipitates in Nb3Sn layers. A high number density of Zr oxide nanoprecipitates is observed in the Nb3Sn layers, ~10^23 per m^3, with a mean precipitate diam. <10 nm at 625 oC and 700 oC, which provide pinning centers for grain refinement of Nb3Sn, <100 nm diam., and serve as pinning sites for fluxons. First-principles calculations and classical nucleation theory are employed to describe the nucleation of Zr oxide precipitates in Nb3Sn: energy barriers and the critical radius for nucleation of Zr oxide precipitates in Nb3Sn. Our research yields the kinetic pathways for nucleation and growth of Zr oxide precipitates and the microstructural evolution of Nb3Sn layers, which helps to improve the fabrication process of internally oxidized Nb3Sn wires for high-field superconducting magnets.
The 1144 phase (Ae 1 A 1 Fe 4 As 4 ) shows a strong advantage of engineering fabrication among Fe (Iron)-based superconductor (FBS) family due to the robustness of its superconducting properties with respect to chemical inhomogeneities, granted by its stoichiometric nature. This regularity is furthermore associated to defects capable of acting as efficient pinning centers with high critical currents achieved at high fields for these superconductors. Like other FBS phases, its lossless current-carrying capability can be remarkably degraded by distractions at grain boundaries (GBs). GB oxidation is an issue of upmost importance to the realization of the practical FBS application for high field (>20 T) magnet. In this study, we explore oxidized grain boundary and intrinsic grain structural properties of 1144 polycrystalline samples by applying analytical electron microscopy such as atomic resolution scanning transmission electron microscopy and atom probe tomography. These structural properties of 1144 samples are evaluated following the degradation of superconducting properties due to oxidation. We observe a strong correlation between the contamination at grain boundaries and the decrease of transport properties of the bulk sample, while the bulk crystalline structure is not affected by the oxidation. crystalline
To better understand the equilibrium $\gamma^\prime$(L1$_2$) precipitate morphology in Co-based superalloys, a phase field modeling sensitivity analysis is conducted to examine how four phase-field parameters [initial Co concentration ($c_0$), double-well barrier height ($\omega$), gradient energy density coefficient ($\kappa$), and lattice misfit strain ($\epsilon_{\rm misfit}$)] influence the $\gamma^\prime$(L1$_2$) precipitate size and morphology. Gaussian Process Regression (GPR) models are used to fit the sample points and to generate surrogate models for both precipitate size and morphology. In an Active Learning approach, a Bayesian Optimization algorithm is coupled with the GPR models to suggest new sample points to calculate and efficiently update the models based on a reduction of uncertainty. The algorithm has a user-defined objective, which controls the balance between exploration and exploitation for new suggested points. Our methodology provides a qualitative and quantitative relationship between the $\gamma^\prime$(L1$_2$) precipitate size and morphology and the four phase-field parameters, and concludes that the most sensitive phase-field parameter for precipitate size and morphology is the initial Co concentration ($c_0$) and the double-well barrier height ($\omega$), respectively. We note that the GPR model for precipitate morphology required adding a noise tolerance in order to avoid overfitting due to irregularities in some of the simulated equilibrium $\gamma^\prime$(L1$_2$) precipitate morphology.
An unconventional "heteromorphic" superlattice (HSL) is realized, comprised of repeated layers of different materials with differing morphologies: semiconducting pc-In2 O3 layers interleaved with insulating a-MoO3 layers. Originally proposed by Tsu in 1989, yet never fully realized, the high quality of the HSL heterostructure demonstrated here validates the intuition of Tsu, whereby the flexibility of the bond angle in the amorphous phase and the passivation effect of the oxide at interfacial bonds serve to create smooth, high-mobility interfaces. The alternating amorphous layers prevent strain accumulation in the polycrystalline layers while suppressing defect propagation across the HSL. For the HSL with 7:7 nm layer thickness, the observed electron mobility of 71 cm2 Vs-1 , matches that of the highest quality In2 O3 thin films. The atomic structure and electronic properties of crystalline In2 O3 /amorphous MoO3 interfaces are verified using ab-initio molecular dynamics simulations and hybrid functional calculations. This work generalizes the superlattice concept to an entirely new paradigm of morphological combinations.
The oxidation behavior of a niobium-bearing high nickel-chromium alloy, widely used in the petrochemical industry, is systematically studied at 800 degrees C using a combination of transmission electron microscopy and atom -probe tomography experimental techniques and thermodynamic calculations. Oxidation leads to complex surface microstructures consisting of a protective chromia layer, an amorphous SiO2 (silica) layer, Fe-and Ni-rich metallic mushroom-like austenitic protrusions/precipitates, and sub-oxide voids with highly faceted surfaces. The thermodynamic equilibrium oxides of this alloy are studied as a function of oxygen activity using Thermo-Calc and compared to the observed microstructures. The growth kinetics of oxide layers are studied in detail.
We study the precipitation behavior of two L12-strengthened alloys with Mg and Y additions: ultralow-Sc, Si-free, Al-1Mg-0.09Zr-0.007Sc-0.006Er-0.02Y-0.01Si, and low-Sc, Si-added, Al-1Mg-0.09Zr-0.013Sc-0.006Er-0.02Y-0.08Si (at.%), and their ambient temperature strength and high-temperature creep resistance. Scanning transmission electron microscopy analyses reveal that β-Mg2Si precipitates or their precursors (β’, β’’) form in the Si-added alloy at ∼ 200°C, which act as preferential nucleation sites for the L12-nanoprecipitates and cause partial depletion of Si solute atoms, which decelerates L12 precipitation-kinetics, resulting in a microhardness peak at the same isochronal temperature, 475°C, in both alloys. Atom-probe tomography analyses reveal that the L12-nanoprecipitates in both alloys exhibit Sc/Er/Y-rich cores and Zr-rich shells, as well as Mg segregation at the interfacial regions. The L12-nanoprecipitates in the Si-added alloy has a smaller Sc/Er/Y and higher Zr and Si concentrations. The Si-free alloy exhibits superior creep properties at 300°C, due to a larger lattice parameter mismatch of the L12-nanoprecipitates with the Al(f.c.c.) matrix provided by higher Sc/Er/Y concentrations. Both alloys exhibit slower L12 nanoprecipitation-kinetics, extremely high coarsening resistance, and similar high-temperature creep resistance compared to a recently developed Mg/Y-free low-Sc, Al-0.08Zr-0.014Sc-0.008Er-0.09Si (at.%) alloy. The extremely high coarsening resistance of the Si-added alloy is attributed to the smaller Si concentration in the Al(f.c.c.) matrix. Silicon is scavenged by the β-Mg2Si precipitates, thermodynamically stable at < 475°C, which is then not available in the matrix to accelerate the coarsening of the L12-nanoprecipitates.
To better understand the equilibrium γ′(L12) precipitate morphology in Co-based superalloys, a phase field modeling sensitivity analysis is conducted to examine how four phase-field parameters [initial Co concentration (c0), double-well barrier height (ω), gradient energy density coefficient (κ), and lattice misfit strain (ϵmisfit)] influence the γ′(L12) precipitate size and morphology. Gaussian Process Regression (GPR) models are used to fit the sample points and to generate surrogate models for both precipitate size and morphology. In an Active Learning approach, a Bayesian Optimization algorithm is coupled with the GPR models to suggest new sample points to calculate and efficiently update the models based on a reduction of uncertainty. The algorithm has a user-defined objective, which controls the balance between exploration and exploitation for new suggested points. Our methodology provides a qualitative and quantitative relationship between the γ′(L12) precipitate size and morphology and the four phase-field parameters, and concludes that the most sensitive phase-field parameter for precipitate size and morphology is the initial Co concentration (c0) and the double-well barrier height (ω), respectively. We note that the GPR model for precipitate morphology required adding a noise tolerance in order to avoid overfitting due to irregularities in some of the simulated equilibrium γ′(L12) precipitate morphology.
chemical properties after irradiation for feedback process. A novel approach is presented to determine the local burnup in irradiated fuels using isotopic quantification obtained by Atom Probe Tomography (APT). Considering the volume of sample used (<100?µm3) for APT experiments using the lift-out process in a scanning electron microscope equipped with a Focused Ion Beam (FIB), the presented method determines the local burnup from a nuclear fuel, where a minimal amount of waste is produced. In this work, three samples were analyzed with different burnup conditions to quantify the isotopes of 235U, 236U, and 238U for burnup calculation in the irradiated metallic U–7Mo dispersion fuel. The calculated values were found in excellent agreement with MCNP calculations. With regard to structural materials, one of the primary factors limiting the utilization of fuel rods of Zr alloys is hydrogen pick up during oxidation. Past experimental studies have shown that the hydrogen pickup in Zirconium alloys is influenced by the alloy composition as well by irradiation temperature and neutron dose. Oftentimes, it is not feasible to carry out comprehensive studies on understanding the microstructural evolution in neutron irradiated materials since in reactor irradiation programs are extremely costly, lengthy and logistically complicated. The use of ion irradiation as a substitute has grown in recent years for several reasons including less radioactivity, faster irradiations and lower costs. In the framework of the MUZIC 3 project, samples of Zircaloy-4 have been proton and Zr2+ irradiated at the Michigan Ion Beam Lab (MIBL) facility with aim to create a microstructure that is similar to that observed after in-reactor service. The temperature of the environment is adjusted to compensate for the higher dose rate, as has been done previously. As a first step in this project the irradiated microstructures have been characterized using Transmission Electron Microscopy and Atom Probe Tomography to elucidate the microstructural changes, including precipitate amorphization and dissolution and the formation of dislocation loops. This presentation plans to highlight initial finding of this project.
We demonstrate that a small addition of a low-melting pointMelting point element such as Sn (0.02 at.
The crystallisation ages of lunar samples provide critical constraints on the minimum formation age of the Moon and its early evolution. Zircon crystals from Apollo 17 lunar impact melt breccia 72255 preserve ancient domains with a concordant average uranium-lead radiometric date of 4460 +/- 31 Ma (Zhang et al., 2021), the oldest lunar zircon yet reported. To assess the possible mobility of radiogenic lead in zircon, which may lead to redistribution and clustering of Pb atoms that may cause a U-Pb age bias (Valley et al., 2014), we investigated a zircon grain from Zhang et al. (2021) by atom probe tomography (APT). The atomic spatial resolution analysis of individual mineral grains demonstrates the absence of nanoscale clustering of lead, which supports a 4.46 Ga ancient formation age for lunar zircon in sample 72255. This age pushes back the age of the first preserved lunar crust by similar to 40 Myr and provides a minimum formation age for the Moon within 110 Myr after the formation of the solar system.