In this study, avocado seed (AS) waste was used as a feedstock for bacterial cellulose (BC) production. Global avocado consumption continues to rise due to its recognised health benefits, resulting in substantial amounts of waste generated by the avocado processing industry. This work proposes the efficient utilisation of avocado seed residues-rich in fermentable sugars-to enhance the economic viability of BC production while supporting responsible agro-industrial waste management. Hydrolysed avocado seeds were incorporated into a modified Hestrin-Schramm (MHS) medium for BC production using Komagataeibacter xylinus as the bacterial strain. The BC membranes obtained from the modified medium (BC-MHS) exhibited higher production (1.93 g/L) and productivity (0.19 g/L center dot day) compared with those produced in the standard HS medium (BC-HS). The morphology and nanofibre diameter (11-85 nm) of the resulting BC were not significantly affected; however, BC-MHS showed higher crystallinity (similar to 78%) and a higher degradation temperature (similar to 357 degrees C) than BC-HS. Conversely, the modified medium slightly reduced the mechanical performance of the BC in terms of elongation at break, tensile strength, and Young's modulus. Overall, avocado seed waste was successfully transformed into a value-added material, demonstrating its potential for agro-industrial waste valorisation through scalable and sustainable biorefinery processes.

The development of sustainable biomaterials is essential for replacing fossil-derived materials. Natural polymers are increasingly integrated into three-dimensional (3D) -printable formulations, wound-healing matrices, biocomposites, and biodegradable packaging, underscoring the need for renewable carbohydrate-based functional components. This study reports the design and photopolymerization of ternary deep eutectic solvent (DES)-based eutectogels (Egels) and, to the best of our knowledge, provides the first evaluation of a microbial exopolysaccharide (EPS) from Lactiplantibacillus plantarum LH04 incorporated into a ternary DES system for biomaterial fabrication. The optimal DES formulation, composed of choline chloride:xylitol:acrylic acid and supplemented with 1% EPS, yielded Egels with significantly enhanced performance. EPS incorporation increased elongation at break from ~ 500% to 650% and improved ionic conductivity. Surface analysis revealed increased hydrophilicity (contact angle reduced from ~ 47° to 32°), while thermal analysis confirmed preservation of the major endothermic transition near 255°C. Water-uptake kinetics indicated reduced equilibrium moisture absorption, consistent with EPS-mediated hydrogen-bonded network formation. EPS-containing Egels also exhibited superior adhesion, requiring ~ 29.8 ± 1.55 N for detachment on glass. Overall, these findings demonstrate that microbial EPS functions as an active structural and interfacial modulator within DES-derived polymer networks, enabling the fabrication of stable, functional, and renewable Egels for advanced biomedical, electronic, and additive-manufacturing applications.

The transition toward renewable and environmentally responsible materials has intensified interest in cellulose-based systems for use in sustainable packaging applications. Although cellulose offers biocompatibility, structural versatility, and tuneable physicochemical properties, conventional modification routes rely on harsh chemicals and generate environmentally burdensome effluents. In this study, an efficient and a potentially green strategy for cellulose modification was developed using acid-based deep eutectic solvents (DES) composed of choline chloride and lactic, acetic, or citric acid at different molar ratios. Under mild conditions (110 °C, 4 h), DES pretreatment reduced glucan content in sulphite pulp from 99% to 79-93%, depending on the hydrogen bond donor (HBD), while suggesting an apparent increase in relative crystallinity, from approximately 82% to 90%, as estimated by the Segal method. FTIR, XRD, and morphological analyses revealed the disruption of the hydrogen bonding network, enhanced fibrillation, and residual DES-derived functional groups detectable by FTIR. Although DES pretreatment increased structural order, it also reduced enzymatic digestibility due to the higher proportion of crystalline domains. Overall, the results demonstrate that acidic DES constitutes a sustainable and recyclable medium capable of modulating cellulose structure and generating materials with enhanced physicochemical properties. These findings suggest that DES-modified cellulose could serve as a potential reinforcement platform for future biodegradable packaging and bioplastic formulations, enabling the development of high-performance, renewable, and environmentally compliant packaging materials.

The inappropriate disposal of plastic materials and their slow decomposition into microplastics (MP) pollutes aquatic ecosystems, leading to toxic effects on organisms. MP can have different shapes and be made from different polymeric materials; being carbon-based polymers the common ones. The toxicity associated with such MP has led to the need to search for alternative polymers with faster degradation times. Biodegradable polymers such as polyhydroxybutyrate (PHB) are promising substitutes for synthetic polymers. In this work, the environmental impact of PHB was determined and compared to that of polyethylene terephthalate (PET). For this purpose, the model organism Daphnia magna was used in a 26-day experiment. The toxic effects of MPs was assessed by analysing the survival, the swimming velocity and the filtration rate of Daphnia magna. After 21 days of exposure, PET in the form of fibers or fragments caused the most toxicity, resulting in a 20% decrease in swimming velocity and a 20% of Daphnia magna survival. However, after 21 days, PHB resulted in 80% survival, which is comparable to control experiments, and Daphnia magna showed mobility that was comparable to that seen for control experiments. Therefore, with the presence of food PHB microplastic particles had no negative effects on Daphnia magna. Considering these results, PHB might be a promising material as a substitute of conventional polymers.

With a growing demand for renewable resources in high-performance materials, sustainable methods are preferred for their lower environmental impact and alignment with circular economy principles. Among these, enzymatic hydrolysis remains relatively underexplored yet shows strong potential for cellulose fibrillation, offering a promising route that may lower energy requirements by minimizing the need for extensive refining compared to conventional mechanical or chemical approaches. In this study, enzyme cocktails rich in cellulase and xylanase were applied to three industrial pulps, sulphite, bleached Kraft eucalyptus and thermomechanical pine, to produce high-performance cellulose pulps. Treatments were carried out using varying enzyme loads (5–40 filter paper units per gram of dry pulp, FPU/gdp) and reaction times (1–16 h). The resulting chemical composition, structural morphology, and physical–mechanical properties were systematically evaluated. The findings revealed that pulp composition strongly influenced enzymatic treatment, affecting surface fibrillation, fibre aggregation, swelling, and fibre shortening. Under optimized conditions, enzymatic pretreatment significantly enhanced paper performance, with improvements in tensile strength, air permeability, hydrophobicity, and internal bonding. Overall, enzymatic hydrolysis represents a sustainable solution and a strategy which could reduce energy expenditures to high-performance cellulose pulps, suitable as reinforcing fibres in packaging applications.

Intelligent packaging represents a sustainable solution for food preservation by enabling the monitoring of freshness through chromatic changes. In this study, a biofilm based on polyvinyl alcohol (PVA), nanocellulose (NC) extracted from rice straw and blueberry extract was developed and evaluated for its performance as a visual freshness indicator in tilapia fillets. Nanocellulose, obtained by TEMPO oxidation, exhibited proper integration into the polymeric matrix according to transmission electron microscopy, Fourier transform infrared spectroscopy, thermogravimetric analysis and X-ray diffraction analysis. The biofilms improved their mechanical properties with the addition of NC, by increasing tensile strength and reducing water solubility. However, the incorporation of anthocyanins increased solubility and water vapor permeability due to their hydrophilic character. Despite this, their high chromatic sensitivity to pH allowed for color changes: red in acidic media (pH 2-4) and green/brown in alkaline media (pH > 9). These visual changes validate the potential of anthocyanins as freshness indicators, positioning biofilms as a functional and sustainable alternative to conventional packaging. In addition to enabling real-time monitoring, these biofilms can contribute to reducing food waste and fostering more sustainable solutions in the packaging industry, with significant potential for innovative commercial applications.

Micromechanics models allow the prediction of a composite material's properties by adding their phases' contributions to such properties. The models can be used to obtain the intrinsic properties of the reinforcements because are difficult to obtain experimentally. This paper explores a simplified model to obtain the intrinsic strength of natural fibers. This model allows obtaining the value directly from the experimental strength of a composite and the matrix. Other models like the Kelly and Tyson equation have three unknowns, needing the use of mathematical methods to obtain a solution, and the obtained solution sometimes deviates from the expected values for natural fiber-reinforced composites. The proposed equation has been able to evaluate the intrinsic strength of hemp fibers as polypropylene composites at a mean value of 600 MPa. This value agrees with the literature. The proposed method simplifies the obtention of the intrinsic tensile strengths of natural fiber reinforcements and does not need morphologic properties of such reinforcements to obtain a solution, decreasing the costs in time and equipment in comparison to usual models like Kelly and Tyson's. furthermore, the obtained results are like those obtained with other micromechanics approaches and reveal the same information about the intrinsic tensile strength of the reinforcements and the strength of the interface.

The need for responsible electronics is leading to great interest in the development of new bio-based devices that are environmentally friendly. This work presents a simple and efficient process for the creation of conductive nanocomposites using renewable materials such as cellulose nanofibers (CNF) from enzymatic pretreatment, poly(3,4-ethylenedioxythiophene)-poly(styrenesulfonate) (PEDOT:PSS), and/or reduced graphene oxide (rGO). Different combinations of CNF, rGo, and PEDOT:PSS were considered to generate homogeneous binary and ternary nanocomposite formulations. These formulations were characterized through SEM, Raman spectroscopy, mechanical, electrical, and electrochemical analysis. The binary formulation containing 40 wt% of PEDOT:PSS resulted in nanocomposite formulations with tensile strength, Young’s modulus, and a conductivity of 70.39 MPa, 3.87 GPa, and 0.35 S/cm, respectively. The binary formulation with 15 wt% of rGO reached 86.19 MPa, 4.41 GPa, and 13.88 S/cm of the same respective properties. A synergy effect was observed for the ternary formulations between both conductive elements; these nanocomposite formulations reached 42.11 S/cm of conductivity and kept their strength as nanocomposites. The 3D design strategy provided a highly conductive network maintaining the structural integrity of CNF, which generated homogenous nanocomposites with rGO and PEDOT:PSS. These formulations can be considered as greatly promising for the next generation of low-cost, eco-friendly, and energy storage devices, such as batteries or electrochemical capacitors.

The growing demand for plant fiber-reinforced composites offers new opportunities to compete against glass fiber (GF)-reinforced composites, but their performance must be assessed, revised, and improved as much as possible. This work reports on the production and the flexural strength of composites from polypropylene (PP) and hemp strands (20–50 wt.%), using maleic anhydride-grafted PP (MAPP) as a compatibilizer. A computational assessment of the reaction between cellulose and MAPP suggested the formation of only one ester bond per maleic anhydride unit as the most stable product. We determined the most favorable MAPP dosage to be 0.06 g per gram of fiber. The maximum enhancement in flexural strength that was attained with this proportion of MAPP was 148%, corresponding to the maximum fiber load. The modified rule of mixtures and the assumption of similar coupling factors for tensile and flexural strength allowed us to estimate the intrinsic flexural strength of hemp strands as 953 ± 116 MPa. While falling short of the values for sized GF (2415 MPa), the reinforcement efficiency parameter of the natural fibers (0.209) was found to be higher than that of GF (0.045).

The selection of materials and technologies for green printed electronics design is a fundamental and time-consuming task. This paper represents a rigorous experimental overview in which different printing technologies, ink formulations, and paper-based substrates are examined and analyzed. Three printing techniques are investigated: inkjet printing, screen printing, and direct ink writing. Regarding the inks, formulations based on carbon and silver have been chosen as conductive materials. Initially, the electrical properties of the selected inks have been characterized on a conventional substrate in printed electronics such as polyethylene terephthalate. Later, the printing conditions are optimized for various paper-based substrates, including commercial papers and substrates based on cellulose nanofibers (CNF). CNF are also used as a coating for commercial papers and their influence on the printing quality is evaluated. The substrates are also characterized in terms of morphology, wettability, and thermal stability. This study facilitates the benchmarking tasks for researchers developing new devices and contributes toward the eco-design of flexible green printed electronics.

Composites from polypropylene (PP) reinforced with hemp strands (HS) are prepared in the current work with the aim of deepening on the influence of this reinforcement on the impact performance of these specific composites. Despite all the research conducted in this field, the effect of this natural reinforcement on the absorbed energy during crack formation and propagation is not fully tackled in previous research works. From the methodology and samples’ geometry, the results concluded that the quality of the interface has a noticeable role in the impact resistance of these materials. The interface strength, fiber dispersion and fiber pullout are the main contributors to crack formation, whereas fiber pullout is the main one responsible for crack propagation. Maximum values of absorbed energy were found for PP composites comprising 20–30 wt% of HS and 8 wt% of the coupling agent for the un-notched samples, whereas maximum absorbed energy values corresponded to PP composites with 40 wt% of HS and 4 wt% of coupling agent for the notched samples. The water-absorption behavior in different humid environments is also examined. From the kinetic study, the water diffusion followed a Fickean behavior showing low-diffusion coefficients, increasing with fiber content. This systematic investigation represents a contribution to the analysis of the potential of reinforcing conventional polymers with natural materials, as a strategy towards more sustainable development.

The performance of henequen fibers and polypropylene composites obtained by injection molding with and without coupling agent was evaluated. Henequen fibers are natural non-wood fibers mainly used in textile sector or in thermosetting matrix composites. In this work, henequen fibers have been used as a possible substitute reinforcement material for sized glass fibers. The surface charge density of the materials used was evaluated, as well as the morphology of the fibers inside the material. A significant reduction in the length of the fibers was observed as a consequence of the processing. The use of a 4% coupling agent based on fiber content was found to be effective in achieving significant improvements in the tensile strength of the composites in the reinforcement range studied. The influence of the aspect ratio on the coupling factor was determined, as well as the evaluation of the interface quality. The results obtained demonstrate the great potential of henequen fibers as reinforcement of composite materials, giving rise to strong interfaces with coupling. Finally, the comparison of henequen fiber composites with sized glass fiber composites showed that it is possible to substitute polypropylene composites with 20 wt.% glass fiber for 50 wt.% henequen fibers.

The current need to develop more sustainable processes and products requires the study of new materials. In the field of plastic materials, the need to develop 100% bio-based materials that meet market requirements is evident. In this sense, the present work aims to explore the potential of rapeseed waste as a reinforcement of a bio-based plastic matrix that does not generate new sub-waste. For this purpose, three types of processing of rapeseed residues have been studied: (i) milling; (ii) mechanical process; (iii) thermomechanical process. In addition, the reinforcing capacity of these materials, together with the need for an optimized coupling agent at 6 wt.%, has been verified. The micromechanics of the materials have been evaluated to determine the development of these fibers in the composite material. The results obtained show remarkable increases in mechanical properties, reaching more than 141% in tensile strength and 128% in flexural strength. There is a remarkable difference in the impact behavior between the materials with milled rapeseed and the fibers obtained by mechanical or thermomechanical processes. It was found that by sustainable design it is possible to achieve a 76.2% reduction in the amount of plastic used to manufacture material with the same mechanical properties.

Composites in 25 kg batches were compounded of cellulose nanocrystals (CNC) and thermomechanical pulp (TMP) and shaped into caps at industrial facilities on a pilot-plant scale. Some of the material was also injection molded into plaques to compare the effect of laboratory-scale and pilot-scale compounding of poly(ethylene-co-acrylic acid) (EAA7) and poly(caprolactone) composites reinforced with 10 wt% CNC and TMP. The materials compounded under laboratory-scale conditions showed a different morphology, improved mechanical properties, and a higher viscosity, than the materials compounded on a pilot-scale. In some cases, the rheological properties of the melts indicated the presence of a relatively strong percolating cellulosic network, and the interphase region between the cellulose and the matrix appears to be important for the mechanical performance of the composites. After the compounding on a pilot scale, both the length and width of the pulp fibers was reduced. The TMP provided better reinforcement than the CNC possibly due to the higher aspect ratio.

The textile sector produces yearly great quantities of cotton byproducts, and the major part is either incinerated or landfilled, resulting in serious environmental risks. The use of such byproducts in the composite sector presents an attractive opportunity to valorize the residue, reduce its environmental impact, and decrease the pressure on natural and synthetic resources. In this work, composite materials based on polypropylene and dyed cotton byproducts from the textile industry were manufactured. The competitiveness of the resulting composites was evaluated from the analyses, at macro and micro scales, of the flexural modulus. It was observed that the presence of dyes in cotton fibers, also a byproduct from the production of denim items, notably favored the dispersion of the phases in comparison with other cellulose-rich fibers. Further, the presence of a coupling agent, in this case, maleic anhydride grafted polypropylene, enhanced the interfacial adhesion of the composite. As a result, the flexural modulus of the composite at 50 wt.% of cotton fibers enhanced by 272% the modulus of the matrix. From the micromechanics analysis, using the Hirsch model, the intrinsic flexural modulus of cotton fibers was set at 20.9 GPa. Other relevant micromechanics factors were studied to evaluate the contribution and efficiency of the fibers to the flexural modulus of the composite. Overall, the work sheds light on the potential of cotton industry byproducts to contribute to a circular economy.

Cellulose nanofiber (CNF) as a bio-based reinforcement has attracted tremendous interests in engineering polymer composites. This study developed a sustainable approach to reinforce polyamide-6 or nylon-6 (PA6) with CNFs through solvent casting in formic acid/water mixtures. The methodology provides an energy-efficient pathway towards well-dispersed high-CNF content PA6 biocomposites. Nanocomposite formulations up to 50 wt.% of CNFs were prepared, and excellent improvements in the tensile properties were observed, with an increase in the elastic modulus from 1.5 to 4.2 GPa, and in the tensile strength from 46.3 to 124 MPa. The experimental tensile values were compared with the analytical values obtained by micromechanical models. Fractured surfaces were observed using scanning electron microscopy to examine the interface morphology. FTIR revealed strong hydrogen bonding at the interface, and the thermal parameters were determined using TGA and DSC, where the nanocomposites’ crystallinity tended to reduce with the increase in the CNF content. In addition, nanocomposites showed good thermomechanical stability for all formulations. Overall, this work provides a facile fabrication pathway for high-CNF content nanocomposites of PA6 for high-performance and advanced material applications.

On an industrial scale, it is a challenge to achieve cellulose based nanocomposites due to dispersion issues and high process temperatures sensitivity. The current study describes methods to develop mechanically strong and thermally stable polyamide 6 (PA 6) and cellulose nanofibers (CNF) composites capable of tolerating high processing temperatures. With PA 6 being a very technical polymer matrix to be reinforced with CNF, good dispersion can be achieved with a high speed kinetic mixer and also shield the CNF from excess thermal degradation by implementing extremely short processing time. This paper presents an industrially feasible method to produce PA 6/CNF nanocomposites with high CNF composition processed by a high speed kinetic mixer (GELIMAT®) followed by compression molding to obtain a homogenous and thermally stable nanocomposites aimed at high performance applications. PA 6 was reinforced with three different wt % formulations (5, 15 and 25 wt %) of cellulose nanofibers. The resulting nanocomposites exhibited significant increase in Young’s modulus and ultimate strength with CNF content, owing to the effective melt processing and the surface charge density of the CNF, which necessitated the dispersion. The thermal stability and polymer crystallinity with respect to CNF composition for the PA 6/CNF nanocomposites were examined by TGA and DSC analysis. Rheology studies indicated that viscosity of the composites increased with increase in CNF composition. Overall, this work demonstrates industrially viable manufacturing processes to fabricate high performance PA 6/CNF nanocomposites.

Biocomposites are composite materials where at least the matrix or the reinforcement phases are obtained from natural and renewable resources. Natural fibers for composite preparation can be obtained from annual plants, wood, recycled products, or agroforestry waste. The present work selected abaca strands, spruce fibers, recycled fibers from old newspaper, and barley fibers as raw materials to produce biocomposites, in combination with a biobased polyethylene. One very important feature in material science and for industrial applications is knowing how a material will deform under load, and this characteristic is represented by Young’s modulus. Therefore, in this work, the stiffness and deformation of the biocomposites were determined and evaluated using macromechanics and micromechanics analyses. Results were compared to those of conventional synthetic composites reinforced with glass fibers. From the micromechanics analysis, the intrinsic Young modulus of the reinforcements was obtained, as well as other micromechanics parameters such as the modulus efficiency and the length and orientation factors. Abaca strands accounted for the highest intrinsic modulus. One interesting outcome was that recycled fibers exhibited similar Young’s moduli to wood fibers. Finally, agroforestry waste demonstrated the lowest stiffening potential. The study explores the opportunity of using different natural fibers when specific properties or applications are desired.